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Inventory & Production Management for Shipbuilding

The control
tower for your
shipyard
production programme.

Steel plate by the thousand tonnes, piping systems measured in kilometres, and outfitting schedules that span months. FalOrb gives shipbuilders real-time visibility into material stock, block-level BOMs, and construction milestones across every vessel under build.

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Real-Time StockBlock-Level BOMMaterial TrackingMRP PlanningClassification ComplianceSupplier ManagementTransfer EngineAudit LedgerReal-Time StockBlock-Level BOMMaterial TrackingMRP PlanningClassification ComplianceSupplier ManagementTransfer EngineAudit Ledger
Shipbuilding operations
01 / The Problem - Shipyard Floor
■ The Problem

Your shipyard
runs on
block-by-block scrambles.

A single vessel contains hundreds of thousands of components across structural, mechanical, electrical, and outfitting systems. Steel plates nested and cut for specific blocks. Pipe spools fabricated off-site and delivered to sequence. When Block 42 is ready for outfitting but the pipe spools haven't arrived, the entire construction sequence backs up.

FalOrb was built for the programme scale of shipbuilding - where material delivery timing against block erection sequence determines whether a vessel launches on schedule.

Pain 01
Block Construction Sequencing
Vessel construction follows a block erection sequence. Materials needed per block, per stage. Steel, pipe, cable, and outfitting materials must arrive in sequence order. No integrated view of material availability against block construction schedule.
Pain 02
Massive BOM Scale
A single vessel can have over 500,000 individual components across structural, piping, HVAC, electrical, and outfitting systems. BOMs managed by discipline with no unified material rollup across the entire vessel.
Pain 03
Classification Society Compliance
Steel, welding consumables, and critical components must carry classification society approval (Lloyd's, DNV, ABS). Material substitutions require surveyor approval. No automated check linking material certifications to classification requirements.
Pain 04
Multi-Vessel Yard Scheduling
Multiple vessels under construction simultaneously sharing yard facilities - cranes, dry docks, and outfit berths. Material procurement and delivery scheduling must account for multiple vessel programmes competing for the same resources.
Shipbuilding production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Shipbuilding platform
02 / The Platform - Built for Shipbuilding
■ The Platform

One system from
steel plate to
launched vessel.

FalOrb covers the full shipbuilding lifecycle. Steel and material inventory, block-level BOM management, construction sequence planning, classification compliance, and multi-vessel scheduling - all connected in one platform.

Every steel plate is tracked. Every pipe spool is logged. Every classification certificate is linked. From raw material receipt through cutting, fabrication, block assembly, erection, and outfitting to launched and delivered vessels.

■ Platform in Action

See what your
shipbuilding operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a shipbuilding facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
7
Total Locations
4
Critical Items
9
Pending Transfers
14
Active Alerts
Manufacturing
16
Active Production Orders
3
Material Shortages
1
Products ATP Zero
5
MRP Shortfalls
Network
Hull Construction Yard
Production
Low
11 critical 42 low 534 healthy
Outfitting & Integration Bay
Production
Healthy
2 critical 19 low 389 healthy
Marine Stores Warehouse
Warehouse
Critical
17 critical 51 low 267 healthy
Propulsion Systems Center
Distribution
Healthy
8 low 198 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 16
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-5501Hull Section Block 14AHull Construction Yard10PartialIn Progress
PO-2026-5502Marine Diesel Engine MountPropulsion Systems Center42SufficientIn Progress
PO-2026-5503Bridge Console AssemblyOutfitting & Integration Bay22SufficientCompleted
PO-2026-5504Ballast Water Treatment SystemMarine Stores Warehouse30CriticalConfirmed
PO-2026-5505Stern Tube & Shaft AssemblyHull Construction Yard60SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 14
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutAH36 Shipbuilding Steel Plate (25mm)Hull Construction YardZero stock — hull assembly suspended pending delivery25 min agoActive
▲Below Safety StockMarine-Grade Welding Electrodes (7018MR)Hull Construction YardStock at 120 kg below safety level of 500 kg2 hrs agoActive
▼MRP ShortfallCopper-Nickel Piping (3" DN80)Outfitting & Integration BayProjected shortfall of 340 meters in 4 weeks4 hrs agoPending
▼Lead Time BreachControllable Pitch Propeller BladesPropulsion Systems CenterSupplier delivery delayed by 21 days — long-lead casting6 hrs agoPending
●Transfer CompleteMarine Anti-Fouling Paint (IMO Compliant)Marine Stores Warehouse800 liters received from Outfitting & Integration Bay10 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your shipyard
deserves construction sequence clarity.

FalOrb is built for shipbuilders where block erection sequence drives everything, classification compliance is surveyed, and multi-vessel programmes compete for yard resources. If that's your yard, let us show you what connected shipbuilding production looks like.

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