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Inventory & Production Management for Semiconductors

The control
tower for your
semiconductor
fabrication facility.

Silicon wafers, photomasks, process chemicals, and hundreds of fabrication steps per device. FalOrb gives semiconductor manufacturers real-time visibility into wafer lot progress, material consumption, and fab capacity across every process layer.

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Real-Time StockProcess BOMLot TrackingMRP PlanningYield MonitoringCleanroom InventorySupplier ManagementAudit LedgerReal-Time StockProcess BOMLot TrackingMRP PlanningYield MonitoringCleanroom InventorySupplier ManagementAudit Ledger
Semiconductor Manufacturing operations
01 / The Problem - Fab Floor
■ The Problem

Your fab floor
runs on
disconnected lot data.

A single chip design passes through hundreds of process steps over weeks. Wafer lots split and merge during fabrication. Process chemicals consumed at rates that vary by recipe and equipment condition. When yield drops at a specific layer, tracing back to the responsible material lot or process step requires cross-referencing multiple databases.

FalOrb was built for the process depth of semiconductor fabrication - where a contaminated chemical batch can scrap millions of dollars in work-in-progress wafers.

Pain 01
Multi-Hundred Step Process Tracking
Each device requires hundreds of sequential process steps across deposition, lithography, etch, and implant. WIP tracked per lot per step. No unified view of lot status, material consumption, and equipment utilisation in a single system.
Pain 02
Ultra-Pure Material Requirements
Process chemicals and gases must meet extreme purity specifications. Supplier lot quality varies. No automated quarantine or release tied to incoming purity test results against process requirements.
Pain 03
Yield Loss Attribution
Yield drops can originate from material quality, equipment drift, or process parameters. Attributing yield loss to a specific cause requires correlating material lots, equipment logs, and process records across separate systems.
Pain 04
Long Cycle Time Planning
Wafer cycle times of 8 to 16 weeks mean demand forecasts must extend far into the future. Capacity planning disconnected from material availability. Starts decisions made without confirming that all process materials are available through the full cycle.
Semiconductor Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Semiconductor Manufacturing platform
02 / The Platform - Built for Semiconductor Manufacturing
■ The Platform

One system from
bare wafer to
tested die.

FalOrb covers the full semiconductor fabrication lifecycle. Material inventory, process BOM management, lot tracking, yield monitoring, and capacity planning - all connected with full wafer-level traceability.

Every wafer lot is tracked. Every process step is recorded. Every chemical lot is traced. From bare wafer receipt through hundreds of fab steps to wafer test, die sort, and shipment.

■ Platform in Action

See what your
semiconductor manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a semiconductor manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
7
Total Locations
4
Critical Items
8
Pending Transfers
14
Active Alerts
Manufacturing
18
Active Production Orders
3
Material Shortages
2
Products ATP Zero
6
MRP Shortfalls
Network
Wafer Fab Cleanroom
Production
Low
5 critical 18 low 524 healthy 3 surplus
Die Packaging & Test
Production
Healthy
2 critical 10 low 387 healthy
Chemical & Gas Storage
Warehouse
Critical
8 critical 22 low 198 healthy
Finished Goods Depot
Distribution
Healthy
6 low 412 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 18
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-43217nm SoC Wafer Lot (300mm)Wafer Fab Cleanroom500340PartialIn Progress
PO-2026-4322DDR5 Memory Die (16Gb)Wafer Fab Cleanroom1,2000CriticalConfirmed
PO-2026-4323Power MOSFET BGA PackageDie Packaging & Test45,00045,000SufficientCompleted
PO-2026-4324GaN RF Amplifier MMICWafer Fab Cleanroom8,0005,120SufficientIn Progress
PO-2026-4325Automotive MCU QFP-64Die Packaging & Test60,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 14
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Contamination AlertPhotoresist EUV GradeWafer Fab CleanroomParticle count exceeded spec in lot PR-4491. Line down for purge.8 min agoActive
▲Stock OutArgon Process Gas (UHP 6N)Chemical & Gas StorageZero inventory. Etch and deposition tools idled.45 min agoActive
▼Low StockSilicon Wafer Blanks 300mmChemical & Gas Storage15 wafers remaining. Minimum buffer is 50 wafers.2 hrs agoPending
▼Shelf LifeChemical Mechanical Planarization SlurryChemical & Gas Storage3 containers expire in 7 days. Consume or dispose.5 hrs agoAcknowledged
●Transfer CompleteLead Frame Strips (QFP-64)Die Packaging & Test120,000 units received from supplier. Inspection passed.10 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your fab operation
deserves lot-level clarity.

FalOrb is built for semiconductor manufacturers where yield is everything, traceability spans hundreds of process steps, and material purity directly impacts device performance. If that's your fab, let us show you what connected fabrication management looks like.

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