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Inventory & Production Management for Seafood

The control
tower for your
seafood
processing plant.

Variable catch volumes, species mix unpredictability, and strict cold chain requirements from vessel to retail. FalOrb gives seafood manufacturers real-time visibility into catch lot inventory, processing yields, production batches, and chain-of-custody documentation.

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Real-Time StockProcess BOMLot TrackingMRP PlanningCold Chain MonitoringYield TrackingSupplier ManagementAudit LedgerReal-Time StockProcess BOMLot TrackingMRP PlanningCold Chain MonitoringYield TrackingSupplier ManagementAudit Ledger
Seafood Product Manufacturing operations
01 / The Problem - Processing Floor
■ The Problem

Your seafood plant
runs on
catch-day chaos.

Today's catch determines today's production plan. Species mix, size grades, and quality vary by vessel and fishing ground. Processing must start within hours of landing. Customer orders require specific species, grades, and pack formats. When catch volumes deviate from forecast, reallocating across customers and product lines happens in real time.

FalOrb was built for the variability of seafood processing - where the raw material arrives when the ocean decides, not when your schedule says.

Pain 01
Catch Volume Unpredictability
Daily intake depends on weather, season, and fishing quotas. Production planning must adapt in hours, not days. No real-time tool to rebalance processing schedules when actual catch deviates from forecast.
Pain 02
Species and Grade Sorting
Multiple species and size grades per landing. Each combination routes to different product lines. Sorting decisions made at the dock with no live link to customer order requirements or existing frozen inventory levels.
Pain 03
Cold Chain and Freshness Compliance
Product temperature must be maintained from vessel hold through processing, glazing, and dispatch. Freshness windows measured in hours for fresh product, days for frozen. No automated flagging when product approaches freshness limits.
Pain 04
Sustainability and Traceability Certification
MSC, ASC, and regional sustainability certifications require chain-of-custody from catch to consumer. Certified and non-certified product must not commingle. Traceability documentation maintained manually across catch certificates, processing records, and shipping documents.
Seafood Product Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Seafood Product Manufacturing platform
02 / The Platform - Built for Seafood Product Manufacturing
■ The Platform

One system from
vessel landing to
shipped product.

FalOrb covers the full seafood processing lifecycle. Catch lot intake, species-grade sorting, processing BOM management, cold chain monitoring, and chain-of-custody documentation - all connected in one platform.

Every catch lot is tracked. Every processing batch is recorded. Every cold chain temperature is monitored. From vessel landing through heading, filleting, portioning, and glazing to packed and dispatched product.

■ Platform in Action

See what your
seafood product manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a seafood product manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
3
Critical Items
6
Pending Transfers
12
Active Alerts
Manufacturing
13
Active Production Orders
2
Material Shortages
1
Products ATP Zero
4
MRP Shortfalls
Network
Filleting & Processing Hall
Production
Low
3 critical 13 low 278 healthy
Blast Freezer Complex
Production
Healthy
6 low 196 healthy 4 surplus
Cold Storage (-25C)
Warehouse
Critical
5 critical 15 low 165 healthy
Chilled Logistics Center
Distribution
Healthy
4 low 312 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 13
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4381Atlantic Salmon Fillet Portions 200gFilleting & Processing Hall15,00011,250SufficientIn Progress
PO-2026-4382Breaded Cod Fish Fingers 450gFilleting & Processing Hall28,0000CriticalConfirmed
PO-2026-4383Cooked & Peeled Prawns 250gFilleting & Processing Hall20,00020,000SufficientCompleted
PO-2026-4384Smoked Salmon Slices 100gBlast Freezer Complex10,0005,600PartialIn Progress
PO-2026-4385Tuna Steak Sashimi Grade 150gBlast Freezer Complex6,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 12
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Freezer AlarmWhole Cod Frozen BlockCold Storage (-25C)Freezer temp at -18C, threshold is -22C. Product integrity risk.8 min agoActive
▲Stock OutMSC Cod Loin Block (Frozen)Cold Storage (-25C)Zero stock. Fish finger line cannot start.1 hr agoActive
▼Low StockBreadcrumb Coating MixFilleting & Processing HallStock covers 2 days of breaded product runs.3 hrs agoPending
▼Catch CertificateWild-Caught Prawns (IQF)Filleting & Processing HallIUU catch certificate missing for incoming 5-tonne shipment.5 hrs agoAcknowledged
●Transfer CompleteSalmon Sides Fresh (HOG)Filleting & Processing Hall6 tonnes received from aquaculture partner. Temp verified 1.2C.7 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your seafood plant
deserves catch-to-pack clarity.

FalOrb is built for seafood processors where catch volumes are unpredictable, cold chain integrity determines product value, and sustainability certification requires unbroken chain-of-custody. If that's your plant, let us show you what connected seafood processing looks like.

Book a Demo →
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