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Inventory & Production Management for Meat Products

The control
tower for your
meat processing
operation.

Carcass yields, primal cuts, and value-added products across fresh, frozen, and processed lines. FalOrb gives meat manufacturers real-time visibility into incoming livestock, cut yields, batch production, and cold chain integrity from slaughter to dispatch.

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Real-Time StockCut BOMBatch TrackingMRP PlanningYield TrackingCold Chain MonitoringSupplier ManagementAudit LedgerReal-Time StockCut BOMBatch TrackingMRP PlanningYield TrackingCold Chain MonitoringSupplier ManagementAudit Ledger
Meat Products Manufacturing operations
01 / The Problem - Processing Floor
■ The Problem

Your meat plant
runs on
yield estimates and manual logs.

Every carcass yields a different mix of primal cuts. Customer orders demand specific cuts in exact quantities. What you can't sell fresh must be processed, frozen, or redirected within hours. When yield from today's kill deviates from plan, rebalancing orders across customers happens on the fly.

FalOrb was built for the speed and variability of meat processing - where a one percent yield deviation across a full day's production means thousands in lost or gained revenue.

Pain 01
Carcass Yield Variability
Each carcass produces a unique mix of primal and sub-primal cuts. Yield percentages vary by supplier, breed, and season. Production planning based on average yields creates daily surplus-deficit imbalances across cut categories.
Pain 02
Cold Chain Compliance
Product must maintain temperature from slaughter through processing, storage, and dispatch. Temperature excursions during staging invalidate product. No automated link between temperature monitoring data and affected inventory batches.
Pain 03
Cut-to-Order Allocation
Customer orders specify exact cuts, grades, and pack weights. Available cuts from today's production must be allocated across orders in real time. No system to match available inventory to order requirements as cuts come off the line.
Pain 04
Food Safety Traceability
Every packed product must trace to animal source, slaughter date, and processing batch within minutes for recall scenarios. Traceability records across receiving, slaughter, cutting, and packing maintained in separate systems.
Meat Products Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Meat Products Manufacturing platform
02 / The Platform - Built for Meat Products Manufacturing
■ The Platform

One system from
live animal to
packed product.

FalOrb covers the full meat processing lifecycle. Livestock intake, carcass yield tracking, cut-level BOM management, batch production, cold chain monitoring, and dispatch - all connected with farm-to-fork traceability.

Every carcass is tracked. Every cut is recorded. Every temperature is monitored. From receiving dock through slaughter, breaking, cutting, and packing to dispatched product with full batch genealogy.

■ Platform in Action

See what your
meat products manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a meat products manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
7
Total Locations
3
Critical Items
9
Pending Transfers
15
Active Alerts
Manufacturing
16
Active Production Orders
3
Material Shortages
1
Products ATP Zero
5
MRP Shortfalls
Network
Slaughter & Primary Processing
Production
Low
4 critical 15 low 356 healthy
Curing & Smoking Facility
Production
Healthy
7 low 212 healthy 3 surplus
Frozen & Chilled Storage
Warehouse
Critical
7 critical 18 low 178 healthy
Cold Chain Distribution
Distribution
Healthy
5 low 298 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 16
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4371Beef Mince 500g (10% Fat)Slaughter & Primary Processing25,00018,750SufficientIn Progress
PO-2026-4372Smoked Back Bacon Rashers 250gCuring & Smoking Facility15,0000CriticalConfirmed
PO-2026-4373Pork Sausage Cumberland LinksSlaughter & Primary Processing20,00020,000SufficientCompleted
PO-2026-4374Chicken Breast Fillet Skinless 1kgSlaughter & Primary Processing18,0009,900PartialIn Progress
PO-2026-4375Dry-Aged Ribeye Steak 300gCuring & Smoking Facility5,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 15
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Cold Chain BreakPork Loin Primal CutsFrozen & Chilled StorageChiller unit 3 failed. Core temp rising above 2C. Immediate action.5 min agoActive
▲Stock OutCuring Salt (Prague Powder #1)Curing & Smoking FacilityZero stock. Bacon and ham curing suspended.1 hr agoActive
▼Low StockNatural Hog Casings 32mmSlaughter & Primary ProcessingOnly 1 day of sausage production stock remaining.3 hrs agoPending
▼Traceability GapBeef Forequarter PrimalsSlaughter & Primary Processing2 cartons missing kill-date labels. Quarantined pending audit.5 hrs agoAcknowledged
●Delivery ReceivedHickory Wood Chips (Smoking)Curing & Smoking FacilityPallet of 40 bags received and stored. Stock replenished.8 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your meat plant
deserves yield visibility.

FalOrb is built for meat processors where yield variability drives daily revenue, cold chain integrity is non-negotiable, and traceability from animal to pack must be instant. If that's your plant, let us show you what connected meat processing looks like.

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