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Inventory & Production Management for Instrumentation

The control
tower for your
instrumentation
production floor.

Precision sensors, calibration standards, and tight-tolerance components across pressure, temperature, flow, and analytical instruments. FalOrb gives instrument manufacturers real-time visibility into components, assemblies, calibration records, and production orders.

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Real-Time StockMulti-Level BOMCalibration TrackingMRP PlanningSerial TrackingSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMCalibration TrackingMRP PlanningSerial TrackingSupplier ManagementTransfer EngineAudit Ledger
Measuring and Control Instrument Manufacturing operations
01 / The Problem - Instrument Assembly
■ The Problem

Your instrument assembly
runs on
manual calibration records.

Sensors sourced from specialty vendors with 16-week lead times. Every instrument calibrated against traceable standards. Serial numbers linked to calibration certificates. When a customer orders instruments with NIST-traceable calibration, confirming component availability and calibration lab capacity requires checking three separate systems.

FalOrb was built for the precision demands of instrumentation - where a missed calibration record invalidates an entire shipment.

Pain 01
Precision Component Lead Times
Specialty sensors, transducers, and reference standards with extended lead times from limited suppliers. No forward visibility on component availability against the production schedule. Shortages discovered at assembly, not in planning.
Pain 02
Calibration Traceability Requirements
Every instrument requires calibration traceable to national standards. Calibration certificates linked to serial numbers. No integrated system connecting production serial numbers to calibration records and shipping documentation.
Pain 03
Configure-to-Order Variants
Process industries require custom ranges, outputs, and material specifications per instrument. Every configuration is a BOM variant. Engineering creates configurations in isolation from stock availability.
Pain 04
Aftermarket Calibration Parts
Field calibration and service parts must remain available for decades. No lifecycle visibility into which components need long-term stocking commitments. Supplier discontinuation notices trigger reactive scrambles.
Measuring and Control Instrument Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Measuring and Control Instrument Manufacturing platform
02 / The Platform - Built for Measuring and Control Instrument Manufacturing
■ The Platform

One system from
raw sensor to
calibrated instrument.

FalOrb covers the full instrumentation lifecycle. Precision component inventory, configure-to-order BOM management, serial tracking, calibration records, and production orders - all connected in one platform.

Every sensor is tracked. Every instrument is serialised. Every calibration is recorded. From component receipt through assembly, calibration, and testing to certified and dispatched instruments.

■ Platform in Action

See what your
measuring and control instrument manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a measuring and control instrument manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
2
Critical Items
7
Pending Transfers
10
Active Alerts
Manufacturing
14
Active Production Orders
2
Material Shortages
1
Products ATP Zero
4
MRP Shortfalls
Network
Sensor Assembly Plant
Production
Healthy
9 low 428 healthy 6 surplus
Calibration & Test Lab
Production
Low
2 critical 12 low 215 healthy
Precision Parts Warehouse
Warehouse
Healthy
7 low 356 healthy
Instruments Distribution Center
Distribution
Healthy
4 low 289 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 14
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4311Digital Pressure Transmitter 0-300 PSISensor Assembly Plant2,4001,680SufficientIn Progress
PO-2026-4312RTD Temperature Probe AssemblySensor Assembly Plant5,0005,000SufficientCompleted
PO-2026-4313Ultrasonic Flow Meter DN50Calibration & Test Lab800320PartialIn Progress
PO-2026-4314PID Process Controller ModuleSensor Assembly Plant3,6000CriticalConfirmed
PO-2026-4315Coriolis Mass Flow SensorCalibration & Test Lab1,2000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 10
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutPlatinum RTD Sensing ElementsSensor Assembly PlantZero stock remaining. 6 production orders affected.25 min agoActive
▲Calibration DriftReference Pressure StandardsCalibration & Test LabPrimary reference out of tolerance. Recertification required.2 hrs agoActive
▼Low StockPiezoelectric Crystal BlanksPrecision Parts WarehouseStock below safety level. Next delivery ETA 12 days.4 hrs agoPending
▼Supplier DelayMEMS Pressure Die WafersSensor Assembly PlantSupplier notified 2-week delay on scheduled shipment.6 hrs agoAcknowledged
●Reorder TriggeredStainless Steel Sensor HousingsPrecision Parts WarehouseAuto-reorder placed for 4,000 units. PO sent to supplier.9 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your instrument production
deserves calibration clarity.

FalOrb is built for instrument manufacturers where calibration traceability is mandatory, precision components have long lead times, and every serial number carries a compliance obligation. If that's your operation, let us show you what connected production looks like.

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