Leather Product Inventory Management & Production Planning Software

Leather Product Manufacturing operations

01 / The Problem - Cutting Room

■ The Problem

Your cutting room
runs on
hide-by-hide guesswork.

Every hide is unique - different sizes, different grades, different defect patterns. Cutting yields vary with each skin. A premium bag requires the best sections while offcuts must route to smaller accessories. When a large order arrives, estimating how many hides you need depends on the cutter's experience, not system data.

FalOrb was built for the material variability of leather manufacturing - where each hide is a unique raw material and cutting yield determines your margins.

Pain 01

Natural Material Variability

Every hide differs in size, thickness, grain quality, and defect location. No two hides yield the same cut pattern. Inventory measured in square feet but usable yield depends on quality grade and product requirements.

Pain 02

Cutting Yield Uncertainty

Theoretical yield calculations don't account for actual defect patterns. Cutting plans made per hide based on visual inspection. No system to track actual versus planned yield per hide to improve future material planning.

Pain 03

Offcut and Remnant Utilisation

Premium product cutting generates usable offcuts for smaller items. Offcuts accumulate with no inventory tracking by size or quality. Potential revenue from smaller products lost because available material isn't visible.

Pain 04

Colour and Texture Matching

Hides from the same tanning batch can vary in colour and texture. Multi-panel products require matched components from the same hide or batch. No system to reserve matched hide sets for multi-component products.

02 / The Platform - Built for Leather Product Manufacturing

■ The Platform

One system from
raw hide to
finished leather goods.

FalOrb covers the full leather product lifecycle. Hide inventory with quality grading, cutting BOM management, yield tracking, remnant utilisation, and finished goods inventory - all connected in one platform.

Every hide is graded. Every cut is tracked. Every remnant is catalogued. From raw hide receipt through cutting, stitching, assembly, and finishing to packed and dispatched leather products.

■ Platform in Action

See what your
leather product manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a leather product manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Total Locations

Critical Items

Pending Transfers

Active Alerts

Manufacturing

Active Production Orders

Material Shortages

Products ATP Zero

MRP Shortfalls

Network

Cutting & Stitching Floor

Production

Healthy

3 critical 14 low 256 healthy

Tannery & Finishing Bay

Production

Low

6 critical 22 low 178 healthy

Raw Hide Cold Storage

Warehouse

Healthy

8 low 134 healthy

Finished Goods Showroom

Distribution

Healthy

5 low 320 healthy 19 surplus

02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

All 10

Draft 2

Confirmed 3

In Progress 6

Completed 3

Order #	Product	Location	Qty Ordered	Qty Produced	Material	Status
PO-2026-2201	Full-Grain Leather Briefcase	Cutting & Stitching Floor	1,200	870	Sufficient	In Progress
PO-2026-2202	Leather Work Boot (Goodyear Welt)	Cutting & Stitching Floor	3,000	3,000	Sufficient	Completed
PO-2026-2203	Vegetable-Tanned Belt (1.5")	Tannery & Finishing Bay	5,000	2,800	Partial	In Progress
PO-2026-2204	Premium Leather Sofa Hide Set	Tannery & Finishing Bay	400	0	Critical	Confirmed
PO-2026-2205	Embossed Leather Journal Cover	Cutting & Stitching Floor	6,000	0	Sufficient	Draft

03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

All 9

Active 8

Acknowledged 3

Resolved 1

	Type	Item	Location	Message	Triggered	Status
▲	Below Safety Stock	Vegetable Tanning Extract (Mimosa)	Tannery & Finishing Bay	Stock at 120 kg below safety level of 500 kg	35 min ago	Active
▲	Stock Out	Chrome-Free Retanning Agent	Tannery & Finishing Bay	Zero stock — sofa hide finishing blocked	2 hrs ago	Active
▼	MRP Shortfall	Full-Grain Cowhide (Black, 1.2mm)	Raw Hide Cold Storage	Projected shortfall of 85 hides in 2 weeks	4 hrs ago	Pending
▼	Quality Hold	Aniline Dye (Cognac Brown)	Tannery & Finishing Bay	Batch color deviation detected — held for lab testing	6 hrs ago	Pending
●	Transfer Complete	YKK Brass Zippers (18")	Cutting & Stitching Floor	3,500 units received from Finished Goods Showroom	10 hrs ago	Resolved

Module 01

Location Management

Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.

Module 02

Item & BOM

Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.

Module 03

Production Orders

Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.

Module 04

ATP Engine

Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.

Module 05

Transfer Engine

Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.

Module 06

MRP & Procurement

Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.

Module 07

Alert System

13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.

Module 08

Audit Ledger

Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.

■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

Detect

Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.

Alert

The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.

Act

Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.

Record

Every action logged to the immutable audit ledger. Full traceability from detection to resolution.

The control
tower for your
leather
production workshop.

Your cutting room
runs on
hide-by-hide guesswork.

Inventory & Production

Supply Chain & Operations

One system from
raw hide to
finished leather goods.

See what your
leather product manufacturing operations
look like inside FalOrb.

Operations Dashboard

Overview

Production Orders

Production Orders

13-Type Alert System

Alerts

From stockout
to signal in
under a second.

Your leather workshop
deserves yield clarity.

The controltower for yourleatherproduction workshop.

Your cutting roomruns onhide-by-hide guesswork.

Inventory & Production

Supply Chain & Operations

One system fromraw hide tofinished leather goods.

See what yourleather product manufacturing operationslook like inside FalOrb.

Operations Dashboard

Overview

Production Orders

Production Orders

13-Type Alert System

Alerts

From stockoutto signal inunder a second.

Your leather workshopdeserves yield clarity.

The control
tower for your
leather
production workshop.

Your cutting room
runs on
hide-by-hide guesswork.

One system from
raw hide to
finished leather goods.

See what your
leather product manufacturing operations
look like inside FalOrb.

From stockout
to signal in
under a second.

Your leather workshop
deserves yield clarity.