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Inventory & Production Management for Machinery

The control
tower for your
machinery
production floor.

Long lead times, high-value components, and configure-to-order complexity. FalOrb gives machinery manufacturers real-time visibility into every component, every BOM configuration, and every production order.

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Real-Time StockMulti-Level BOMATP EngineMRP PlanningLong Lead-Time TrackingSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMATP EngineMRP PlanningLong Lead-Time TrackingSupplier ManagementTransfer EngineAudit Ledger
Industrial Machinery and Equipment operations
01 / The Problem - Machine Shop
■ The Problem

Your machine shop
runs on
disconnected systems.

High-value components with 12-week lead times tracked in spreadsheets. Configure-to-order BOMs maintained manually for each project. When a critical casting doesn't arrive, the entire build programme slides.

FalOrb was built for the long cycles and deep BOMs of industrial machinery - where a single delayed component can push delivery by months.

Pain 01
Long Lead-Time Blind Spots
Critical components with 8–16 week lead times ordered reactively. No forward visibility on material availability against the build schedule. Delays discovered too late to mitigate.
Pain 02
Configure-to-Order BOM Chaos
Every customer order requires a unique BOM configuration. Variants maintained in separate files with no version control. Engineering changes don't propagate to procurement or production.
Pain 03
High-Value Inventory Risk
Expensive components sitting in stock without allocation. Duplicate orders placed because nobody can see what's already on hand. Capital tied up in excess inventory with no demand signal.
Pain 04
Project-to-Delivery Disconnect
Sales commits delivery dates without consulting material availability. Production discovers shortages mid-build. Customer updates happen after deadlines pass, not before.
Industrial Machinery and Equipment production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Industrial Machinery and Equipment platform
02 / The Platform - Built for Industrial Machinery and Equipment
■ The Platform

One system from
raw steel to
commissioned machine.

FalOrb covers the full machinery manufacturing lifecycle. Complex BOM management, long lead-time procurement, production order tracking, and material availability - all connected in a single platform.

Every component movement is recorded. Every stock level is live. Every engineering change propagates instantly. From raw material through fabrication to final assembly and test.

■ Platform in Action

See what your
industrial machinery and equipment operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a industrial machinery and equipment facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
5
Total Locations
2
Critical Items
5
Pending Transfers
10
Active Alerts
Manufacturing
11
Active Production Orders
2
Material Shortages
1
Products ATP Zero
3
MRP Shortfalls
Network
Heavy Fabrication Bay
Production
Healthy
2 critical 11 low 148 healthy
CNC Machining Center
Production
Low
4 critical 19 low 112 healthy
Component Stores
Warehouse
Healthy
8 low 267 healthy 6 surplus
Assembly & Test Floor
Production
Healthy
7 low 94 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 11
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-5101Hydraulic Press Frame 200THeavy Fabrication Bay128SufficientIn Progress
PO-2026-5102Precision Gearbox AssemblyAssembly & Test Floor4545SufficientCompleted
PO-2026-5103Conveyor Drive Roller SetCNC Machining Center20064PartialIn Progress
PO-2026-5104Industrial Pump ImpellerCNC Machining Center3500CriticalConfirmed
PO-2026-5105Pneumatic Cylinder 80mm BoreAssembly & Test Floor5000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 10
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock CriticalAlloy Steel Bar 4140 Ø80mmComponent StoresStock depleted. 3 active production orders require this material.2 min agoActive
▼Stock LowLinear Guide Rails HGR25Assembly & Test Floor12 units remaining. Lead time is 6 weeks from supplier.18 min agoAcknowledged
▲PO OverdueCast Iron Housing GG25Heavy Fabrication BayFoundry delivery overdue by 8 days. Escalation sent.1 hr agoActive
▼Consumption AnomalyCarbide Insert CNMG 120408CNC Machining CenterTool consumption 55% above plan. Check spindle alignment or material hardness.2 hrs agoAcknowledged
●Stock LowHydraulic Oil ISO VG 46Heavy Fabrication Bay10 days of supply remaining. Replenishment order placed.5 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your build programme
deserves visibility.

FalOrb is built for machinery manufacturers where delayed components mean slipped deliveries and excess inventory means tied-up capital. If that's your operation, let us show you what connected planning looks like.

Book a Demo →
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