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Inventory & Production Management for Industrial Gases

The control
tower for your
gas
operations.

Cylinder tracking, fill-and-return cycles, and strict safety compliance. FalOrb gives industrial gas operations real-time visibility into cylinder inventory, fill schedules, and distribution across every depot and customer site.

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Real-Time StockCylinder TrackingATP EngineFill SchedulingSafety AlertsSupplier ManagementTransfer EngineAudit LedgerReal-Time StockCylinder TrackingATP EngineFill SchedulingSafety AlertsSupplier ManagementTransfer EngineAudit Ledger
Industrial Gases and Gas Products operations
01 / The Problem - Gas Operations
■ The Problem

Your gas operations
run on
cylinder guesswork.

Thousands of cylinders circulating between plant, depot, and customer sites with no real-time location tracking. Fill schedules based on estimates. Test and recertification dates tracked on paper. When a customer calls for an urgent delivery, confirming cylinder availability takes too long.

FalOrb was built for the asset-intensive demands of industrial gas - where cylinder visibility, safety compliance, and fill efficiency determine your operation.

Pain 01
Cylinder Location Blindness
Thousands of cylinders circulating between fill plant, depots, and customer sites. No real-time tracking. Lost and detained cylinders discovered during annual counts. Asset utilisation unmeasured.
Pain 02
Fill-and-Return Cycle Gaps
Return cycles vary by customer and gas type. No system-level visibility into which cylinders are due for return. Fill scheduling based on estimates rather than actual demand signals.
Pain 03
Safety & Compliance Risk
Hydrostatic test dates, valve inspections, and recertification schedules tracked on paper or spreadsheets. Overdue cylinders may be filled and dispatched. Compliance gaps discovered during audits, not proactively.
Pain 04
Multi-Gas, Multi-Depot Complexity
Multiple gas types across multiple depots and customer segments. Stock allocation across depots done manually. Specialty gas availability confirmed by phone call. No unified inventory view.
Industrial Gases and Gas Products production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Industrial Gases and Gas Products platform
02 / The Platform - Built for Industrial Gases and Gas Products
■ The Platform

One system from
fill plant to
customer site.

FalOrb covers the full industrial gas lifecycle. Cylinder-level inventory tracking, fill scheduling, inter-depot transfers, and compliance monitoring - all connected in a single platform.

Every cylinder movement is recorded. Every fill cycle is tracked. Every test date is monitored. From gas production through fill plant to depot distribution and customer delivery.

Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your gas operations
deserve cylinder clarity.

FalOrb is built for industrial gas operations where cylinder visibility drives efficiency, safety compliance is non-negotiable, and fill scheduling determines your throughput. If that's your operation, let us show you what connected gas management looks like.

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