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Inventory & Production Management for Food & Beverage

The control
tower for your
food & beverage
production.

Perishable ingredients, strict traceability requirements, and zero margin for contamination. FalOrb gives food and beverage manufacturers real-time visibility into ingredients, batch tracking, and production readiness.

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Real-Time StockRecipe-Based BOMBatch TrackingMRP PlanningShelf Life AlertsSupplier ManagementTransfer EngineAudit LedgerReal-Time StockRecipe-Based BOMBatch TrackingMRP PlanningShelf Life AlertsSupplier ManagementTransfer EngineAudit Ledger
Food Processing and Beverages operations
01 / The Problem - Processing Floor
■ The Problem

Your processing line
runs on
paper and memory.

Perishable ingredients with varying shelf lives tracked in spreadsheets. Recipe-based BOMs maintained manually with no link to actual stock. When a recall hits, tracing ingredients to finished batches takes days instead of minutes.

FalOrb was built for the demands of food and beverage - where traceability is not optional and shelf life determines your production schedule.

Pain 01
Shelf Life Blindness
Perishable ingredients and finished goods with no automated FIFO or expiry tracking. Product expires in storage while newer stock gets used. Waste eats margins that are already thin.
Pain 02
Recipe-to-Stock Disconnect
Recipes and formulations maintained separately from inventory. Production scheduled without confirming ingredient availability. Batches started then halted when a key ingredient runs short.
Pain 03
Recall Readiness Gaps
Ingredient-to-batch traceability reconstructed manually during recall events. Forward and backward trace takes days. Regulatory response times measured in hours, not days.
Pain 04
Seasonal Demand Whiplash
Seasonal demand swings with no forward planning. Ingredients procured reactively. Overproduction leads to waste; underproduction leads to lost sales. No demand-driven MRP to smooth the cycle.
Food Processing and Beverages production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Food Processing and Beverages platform
02 / The Platform - Built for Food Processing and Beverages
■ The Platform

One system from
raw ingredient to
finished product.

FalOrb covers the full food and beverage lifecycle. Recipe-based BOM management, batch tracking, production orders, procurement planning, and shelf life monitoring - all connected in a single platform.

Every ingredient movement is recorded. Every batch is traceable. Every expiry is monitored. From raw material receipt through processing to finished goods dispatch.

■ Platform in Action

See what your
food processing and beverages operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a food processing and beverages facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
3
Critical Items
9
Pending Transfers
14
Active Alerts
Manufacturing
15
Active Production Orders
2
Material Shortages
1
Products ATP Zero
4
MRP Shortfalls
Network
Mixing & Blending Hall
Production
Healthy
3 critical 14 low 132 healthy
Cold Storage Facility
Warehouse
Low
6 critical 19 low 88 healthy
Bottling Line
Production
Healthy
7 low 104 healthy
Dry Goods Warehouse
Warehouse
Critical
8 critical 24 low 156 healthy 5 surplus
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 15
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-7301Orange Juice Concentrate 1LBottling Line20,00014,600SufficientIn Progress
PO-2026-7302Granola Bar Mixed Berry 40gMixing & Blending Hall50,00050,000SufficientCompleted
PO-2026-7303Tomato Pasta Sauce 500gMixing & Blending Hall15,0004,200PartialIn Progress
PO-2026-7304Craft Lager 330ml 24-PackBottling Line8,0000CriticalConfirmed
PO-2026-7305Freeze-Dried Coffee 200gMixing & Blending Hall6,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 14
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock CriticalCitric Acid Food GradeDry Goods WarehouseStock at 6% of safety level. Supplier contacted for emergency shipment.2 min agoActive
▲Stock CriticalHops Pellets CascadeCold Storage FacilityInsufficient for PO-2026-7304. Only 45 kg remaining vs 320 kg required.18 min agoActive
▼PO OverdueGlass Bottles 330ml AmberBottling LineGlassworks delivery 3 days late. Bottling schedule pushed back.1 hr agoAcknowledged
▼Consumption AnomalySugar Refined White 50kgMixing & Blending HallBatch consumption 22% over recipe spec. Calibrate dosing equipment.2 hrs agoAcknowledged
●Stock LowTetra Pak Carton 1LBottling Line4 days supply at current throughput. Standing order due Thursday.5 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your production line
deserves full traceability.

FalOrb is built for food and beverage manufacturers where traceability is regulatory, shelf life drives production, and a recall response must be measured in hours. If that's your operation, let us show you what connected visibility looks like.

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