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Inventory & Production Management for FMCG

The control
tower for your
FMCG
production line.

High-velocity SKUs, short shelf lives, and relentless demand cycles. FalOrb gives FMCG manufacturers real-time visibility into stock, BOM, production schedules, and material availability - so the line never stops.

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Real-Time StockMulti-Level BOMBatch TrackingMRP PlanningDemand ForecastingShelf Life AlertsSupplier ManagementTransfer EngineReal-Time StockMulti-Level BOMBatch TrackingMRP PlanningDemand ForecastingShelf Life AlertsSupplier ManagementTransfer Engine
FMCG – Fast-Moving Consumer Goods operations
01 / The Problem - FMCG Floor
■ The Problem

Your FMCG line
runs on
gut feel and spreadsheets.

Hundreds of SKUs across multiple lines. Stock records scattered across files. Production schedules disconnected from actual material availability. When demand spikes, finding out whether you can fulfil takes hours you don't have.

FalOrb was built for the pace of FMCG - where every hour of downtime is lost revenue and every stockout is a lost shelf slot.

Pain 01
SKU Proliferation Chaos
Hundreds of SKUs across multiple product lines with no centralised visibility. Stock levels checked manually. Promotions launch without confirming material availability.
Pain 02
Short Shelf Life, Blind Stock
Fast-expiring raw materials and finished goods with no batch tracking or FIFO enforcement. Product expires on the shelf while procurement reorders what's already in stock.
Pain 03
Demand Spikes Hit Blind
Seasonal promotions and retailer orders arrive with no lead-time buffer. MRP runs on spreadsheets, and procurement reacts instead of plans. The line stops waiting for materials.
Pain 04
No Audit Trail on Movements
Materials move between warehouse, production, and dispatch with no traceable record. Shrinkage goes undetected. Discrepancies surface during audits, not when they happen.
FMCG – Fast-Moving Consumer Goods production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

FMCG – Fast-Moving Consumer Goods platform
02 / The Platform - Built for FMCG – Fast-Moving Consumer Goods
■ The Platform

One system from
raw material to
retail shelf.

FalOrb covers the full FMCG lifecycle. Inventory, multi-level BOM, production orders, procurement, and operational intelligence - connected in a single platform with an immutable audit ledger underneath.

Every material movement is recorded. Every batch is tracked. Every discrepancy is surfaced immediately. From raw input through production to finished goods dispatch.

■ Platform in Action

See what your
fmcg operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a fmcg – fast-moving consumer goods facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
3
Critical Items
7
Pending Transfers
12
Active Alerts
Manufacturing
14
Active Production Orders
2
Material Shortages
1
Products ATP Zero
4
MRP Shortfalls
Network
Main Production Hall
Production
Healthy
2 critical 12 low 184 healthy
Raw Materials Warehouse
Warehouse
Low
5 critical 18 low 97 healthy
Packaging Center
Production
Healthy
8 low 142 healthy
Distribution Hub East
Distribution
Critical
9 critical 22 low 63 healthy 4 surplus
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 14
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-3401Premium Laundry Detergent 2LMain Production Hall12,0008,740SufficientIn Progress
PO-2026-3402Antibacterial Hand Soap 500mlPackaging Center25,00025,000SufficientCompleted
PO-2026-3403Instant Noodle Cup Variety PackMain Production Hall40,0000CriticalConfirmed
PO-2026-3404Toothpaste Whitening 150gPackaging Center18,0006,200PartialIn Progress
PO-2026-3405Floor Cleaner Lemon 1LMain Production Hall8,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 12
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock CriticalSodium Lauryl SulfateRaw Materials WarehouseStock at 4% of safety level. Next delivery ETA 3 days.2 min agoActive
▼Stock LowHDPE Bottles 500mlPackaging CenterReorder point reached. 2,400 units remaining vs 10,000 minimum.18 min agoAcknowledged
▲PO OverdueFlavour Concentrate - ChickenMain Production HallSupplier delivery 2 days overdue. Production order PO-2026-3403 at risk.1 hr agoActive
▼Consumption AnomalyCorrugated Cartons 24-PackDistribution Hub EastUsage 38% above forecast. Check for packaging waste or count errors.2 hrs agoAcknowledged
●Stock LowShrink Wrap Film 40μmPackaging CenterApproaching reorder point. 5 days of supply remaining at current rate.5 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your FMCG line
deserves clarity.

FalOrb is built for FMCG manufacturers where the cost of a stockout is a lost shelf slot and the cost of overproduction is waste. If that's your operation, we want to show you what it looks like when everything connects.

Book a Demo →
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