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Inventory & Production Management for Engines & Drivetrains

The control
tower for your
engine
production line.

Precision-machined cranks, hardened gears, and tolerance-critical bearings across engine, gearbox, and drivetrain assemblies. FalOrb gives power transmission manufacturers real-time visibility into machined components, assembly BOMs, and test-cell scheduling.

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Real-Time StockMulti-Level BOMATP EngineMRP PlanningSerial TrackingTest Cell SchedulingSupplier ManagementAudit LedgerReal-Time StockMulti-Level BOMATP EngineMRP PlanningSerial TrackingTest Cell SchedulingSupplier ManagementAudit Ledger
Engines and Power Transmission Equipment Manufacturing operations
01 / The Problem - Engine Assembly
■ The Problem

Your engine line
runs on
machining backlogs.

Crankshafts machined to micron tolerances. Gear sets matched by noise profile. Bearings selected by clearance class. Every engine serial-tracked from first bolt to final dyno test. When a machining bottleneck delays crankshaft delivery, the entire assembly line waits because there's no substitute.

FalOrb was built for the precision requirements of engine manufacturing - where a single out-of-tolerance crankshaft holds up an entire production day.

Pain 01
Precision Machining Bottlenecks
Critical components machined in-house with long cycle times. Machine tool breakdowns or tooling wear create immediate bottlenecks. No integrated view of machining capacity, tooling life, and assembly demand.
Pain 02
Matched Component Sets
Piston-cylinder pairs, gear sets, and bearing stacks selected and matched during assembly. Matched sets tracked as individual items, not system-linked. A single rejected component from a matched set invalidates the entire group.
Pain 03
Test Cell Capacity Constraints
Every assembled engine or gearbox requires dynamometer testing. Test cell time is a constrained resource. Assembled units queue for testing while new assemblies continue. No scheduling link between assembly completion and test cell availability.
Pain 04
OEM Delivery Precision
Engines and transmissions delivered just-in-time to OEM assembly plants. Late delivery idles the OEM line. Early delivery exceeds their staging capacity. Delivery windows measured in hours, not days.
Engines and Power Transmission Equipment Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Engines and Power Transmission Equipment Manufacturing platform
02 / The Platform - Built for Engines and Power Transmission Equipment Manufacturing
■ The Platform

One system from
raw casting to
tested powertrain.

FalOrb covers the full engine and power transmission lifecycle. Precision component inventory, matched-set tracking, assembly BOM management, test cell scheduling, and OEM delivery coordination - all connected in one platform.

Every crankshaft is tracked. Every gear set is matched. Every dyno result is recorded. From raw casting through machining, assembly, and testing to delivered and warranted powertrains.

■ Platform in Action

See what your
engines and power transmission equipment manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a engines and power transmission equipment manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
3
Critical Items
6
Pending Transfers
11
Active Alerts
Manufacturing
15
Active Production Orders
2
Material Shortages
1
Products ATP Zero
4
MRP Shortfalls
Network
Engine Block Machining Plant
Production
Low
6 critical 19 low 278 healthy
Gearbox & Transmission Assembly
Production
Healthy
10 low 215 healthy
Castings & Forgings Warehouse
Warehouse
Critical
8 critical 24 low 164 healthy
Finished Engines Distribution
Distribution
Healthy
6 low 192 healthy 9 surplus
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 15
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4741Diesel Engine Assembly DE-6.7LEngine Block Machining Plant300186PartialIn Progress
PO-2026-47426-Speed Manual Transmission MT-600Gearbox & Transmission Assembly450450SufficientCompleted
PO-2026-4743Turbocharger Assembly TC-380Engine Block Machining Plant600220CriticalIn Progress
PO-2026-4744Industrial Power Unit IPU-120kWGearbox & Transmission Assembly750SufficientConfirmed
PO-2026-4745CVT Belt Drive AssemblyGearbox & Transmission Assembly1,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 11
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutInconel Turbine HousingsCastings & Forgings WarehouseZero stock — turbocharger production halted10 min agoActive
▲Below MinimumForged Crankshafts (6-Cylinder)Castings & Forgings WarehouseOnly 8 units remaining — below 2-day safety stock35 min agoActive
▼MRP ShortfallFuel Injector Nozzles (Common Rail)Engine Block Machining PlantProjected shortfall of 120 nozzles for diesel engine batch1 hr agoAcknowledged
▼Quality HoldCylinder Liners (Wet Type)Engine Block Machining PlantBatch CL-0416 flagged — surface finish out of spec3 hr agoAcknowledged
●Transfer CompleteSynchronizer Rings (Brass)Gearbox & Transmission Assembly800 units received from castings warehouse5 hr agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your engine production
deserves machining precision.

FalOrb is built for engine and power transmission manufacturers where machining tolerances define quality, matched component sets must stay together, and OEM delivery windows leave zero margin. If that's your operation, let us show you what connected powertrain manufacturing looks like.

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