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Inventory & Production Management for Electronics

The control
tower for your
electronics
assembly floor.

Thousands of unique components, rapid changeovers, and obsolescence pressure. FalOrb gives electronics manufacturers real-time visibility into component stock, BOM requirements, and production readiness across every line.

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Real-Time StockMulti-Level BOMATP EngineComponent TrackingMRP PlanningObsolescence AlertsSupplier ManagementAudit LedgerReal-Time StockMulti-Level BOMATP EngineComponent TrackingMRP PlanningObsolescence AlertsSupplier ManagementAudit Ledger
Electronics and High-Mix Assembly operations
01 / The Problem - Assembly Floor
■ The Problem

Your assembly floor
runs on
component chaos.

Thousands of unique part numbers across multiple product variants. Component reels tracked manually. Obsolescence notices buried in email. When a single resistor is out of stock, the entire SMT line waits.

FalOrb was built for the speed and complexity of electronics - where component-level visibility determines whether you ship on time or slip.

Pain 01
Component Proliferation
Thousands of unique part numbers across product variants with no unified view. Alternate parts not linked. A single missing component stalls the entire board assembly.
Pain 02
Rapid Changeover Blind Spots
High-mix production requires frequent line changeovers. Material kitting depends on manual counts. Changeover readiness confirmed by walking the floor, not checking a system.
Pain 03
Obsolescence Exposure
End-of-life and last-time-buy notices missed or buried in email. No forward visibility on component lifecycle. Redesign triggered by stockout, not by proactive planning.
Pain 04
Traceability for Compliance
RoHS, REACH, and customer-specific traceability requirements. Component lot and date codes tracked on paper. Compliance audits require manual reconstruction of material history.
Electronics and High-Mix Assembly production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Electronics and High-Mix Assembly platform
02 / The Platform - Built for Electronics and High-Mix Assembly
■ The Platform

One system from
component reel to
finished assembly.

FalOrb covers the full electronics manufacturing lifecycle. Component-level BOM management, real-time stock tracking, production order management, and procurement planning - all connected.

Every component movement is recorded. Every reel is tracked. Every discrepancy surfaces immediately. From incoming inspection through SMT placement to final assembly and test.

■ Platform in Action

See what your
electronics and high operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a electronics and high-mix assembly facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
4
Critical Items
6
Pending Transfers
13
Active Alerts
Manufacturing
18
Active Production Orders
3
Material Shortages
2
Products ATP Zero
6
MRP Shortfalls
Network
SMT Line A
Production
Low
9 critical 28 low 312 healthy
Through-Hole Assembly
Production
Healthy
2 critical 11 low 186 healthy
Component Vault
Warehouse
Critical
14 critical 34 low 478 healthy
Test & Pack Station
Production
Healthy
6 low 124 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 18
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-6201IoT Sensor Module v3.2SMT Line A10,0007,200SufficientIn Progress
PO-2026-6202Power Supply Board 24V/5AThrough-Hole Assembly4,0004,000SufficientCompleted
PO-2026-6203LED Driver PCB 60WSMT Line A8,0002,100CriticalIn Progress
PO-2026-6204Industrial Control Board Rev CSMT Line A3,5000PartialConfirmed
PO-2026-6205USB-C Hub 7-Port AssemblyTest & Pack Station15,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 13
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock CriticalSTM32F407 MicrocontrollerComponent VaultOnly 120 units. Allocation shortage across 3 production orders.2 min agoActive
▲Stock CriticalMLCC 100nF 0402 X7RComponent VaultReel stock exhausted. SMT Line A halted pending replenishment.18 min agoActive
▼PO OverdueMolex Connector 12-PinSMT Line ADistributor delivery delayed 5 days. Alternate source being qualified.1 hr agoAcknowledged
▼Consumption AnomalySolder Paste SAC305 T4SMT Line APaste usage 30% above standard. Check stencil aperture and printer settings.2 hrs agoAcknowledged
●Stock LowFR4 PCB Blank 1.6mm 4LThrough-Hole Assembly8 days supply remaining. Reorder triggered with board house.5 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your production line
deserves component clarity.

FalOrb is built for electronics manufacturers where a missing component means a stopped line and obsolescence means a redesign. If that's your operation, let us show you what component-level visibility looks like.

Book a Demo →
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