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Inventory & Production Management for Electrical Equipment

The control
tower for your
electrical
manufacturing operation.

High-value copper, precision steel, and safety-critical components across transformers, switchgear, and distribution panels. FalOrb gives electrical equipment manufacturers real-time visibility into every material, every assembly, and every test record.

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Real-Time StockMulti-Level BOMATP EngineMRP PlanningSerial TrackingSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMATP EngineMRP PlanningSerial TrackingSupplier ManagementTransfer EngineAudit Ledger
Electrical Equipment Manufacturing operations
01 / The Problem - Production Floor
■ The Problem

Your electrical line
runs on
fragmented records.

Copper prices fluctuate daily. Transformer cores require specific grain-oriented steel. Switchgear assemblies have hundreds of components with safety-critical specifications. When a project order lands, confirming material availability across three warehouses takes a full day.

FalOrb was built for the precision demands of electrical manufacturing - where a wrong-spec busbar can fail a type test and delay an entire project.

Pain 01
Commodity Price Volatility
Copper, aluminium, and steel prices shift weekly. Purchase timing directly impacts margins. No link between commodity price windows and procurement planning. Buying decisions made reactively.
Pain 02
Safety-Critical Spec Tracking
Components must meet IEC, UL, or regional safety standards. Substitutions require re-certification. No system-level enforcement of spec compliance at the BOM level. Non-conformances caught at testing, not planning.
Pain 03
Project-to-Order Complexity
Every customer order requires a unique configuration. Voltage ratings, current capacities, and enclosure specs vary per project. BOMs built manually for each order with no reusable template structure.
Pain 04
Test and Certification Bottleneck
Finished assemblies require factory acceptance testing before dispatch. Test scheduling disconnected from production completion. Units sit idle waiting for test slots while new orders queue behind them.
Electrical Equipment Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Electrical Equipment Manufacturing platform
02 / The Platform - Built for Electrical Equipment Manufacturing
■ The Platform

One system from
raw copper to
commissioned panel.

FalOrb covers the full electrical equipment lifecycle. Material tracking, project-based BOM management, production orders, procurement planning, and test scheduling - all connected with an immutable audit trail.

Every coil winding is tracked. Every component spec is validated. Every test result is recorded. From raw material receipt through fabrication and assembly to factory acceptance testing and dispatch.

■ Platform in Action

See what your
electrical equipment manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a electrical equipment manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
3
Critical Items
6
Pending Transfers
14
Active Alerts
Manufacturing
18
Active Production Orders
3
Material Shortages
1
Products ATP Zero
5
MRP Shortfalls
Network
Transformer Assembly Bay
Production
Healthy
2 critical 11 low 167 healthy
Switchgear Manufacturing
Production
Critical
9 critical 26 low 123 healthy
Copper & Steel Stores
Warehouse
Low
4 critical 14 low 89 healthy
Electrical Equipment Yard
Distribution
Healthy
6 low 78 healthy 8 surplus
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 18
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-3601Distribution Transformer 500kVATransformer Assembly Bay12084SufficientIn Progress
PO-2026-3602LV Switchgear Panel (4-Way)Switchgear Manufacturing300300SufficientCompleted
PO-2026-3603Motor Control Center (MCC)Switchgear Manufacturing8032PartialIn Progress
PO-2026-3604Power Transformer 2MVA (33/11kV)Transformer Assembly Bay240CriticalConfirmed
PO-2026-3605HV Circuit Breaker (SF6 Type)Switchgear Manufacturing600SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 14
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Material ShortageCopper Winding Wire (SWG 14)Copper & Steel Stores120 kg remaining - 2,400 kg required for transformer orders4 min agoActive
▲Component StockoutVacuum Contactor Units (630A)Switchgear ManufacturingZero stock - 48 MCC panels cannot proceed to final assembly19 min agoActive
▼Low StockTransformer Oil (IEC 60296)Copper & Steel Stores2,800L remaining against 8,000L weekly consumption1 hr agoAcknowledged
▼Test FailureBusbar Assembly (Tinned Copper)Switchgear ManufacturingHipot test failure on batch #BB-5590 - 24 assemblies rejected4 hr agoAcknowledged
●Delivery ReceivedCRGO Lamination Sheets (M4 Grade)Transformer Assembly BayReceived 6 tonnes from JSW Steel - incoming QC in progress7 hr agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your electrical production
deserves precision.

FalOrb is built for electrical equipment manufacturers where safety certifications are non-negotiable, commodity costs drive margins, and project deadlines determine reputation. If that's your operation, let us show you what connected manufacturing looks like.

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