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Inventory & Production Management for Lighting

The control
tower for your
lighting
production line.

LED drivers, optical lenses, housings, and thermal components across hundreds of luminaire configurations. FalOrb gives lighting manufacturers real-time visibility into every component, every BOM variant, and every production order.

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Real-Time StockMulti-Level BOMComponent TrackingMRP PlanningVariant ManagementSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMComponent TrackingMRP PlanningVariant ManagementSupplier ManagementTransfer EngineAudit Ledger
Electric Lighting Equipment Manufacturing operations
01 / The Problem - Assembly Floor
■ The Problem

Your lighting line
runs on
scattered component data.

A single luminaire can have forty components across electrical, optical, thermal, and housing sub-assemblies. LED bins vary by colour temperature and CRI. Drivers sourced from multiple vendors with different lead times. When a project order arrives, confirming you can build it takes hours.

FalOrb was built for the component density of lighting manufacturing - where a missing LED driver holds up an entire production batch.

Pain 01
LED Bin and Spec Complexity
LED components binned by colour temperature, CRI, and flux output. Wrong bin selection means inconsistent light output across a batch. No system-level link between bin specifications and stock on hand.
Pain 02
Luminaire Variant Explosion
Every fixture in multiple wattages, colour temperatures, beam angles, and housing finishes. BOM variants maintained in separate files. Engineering changes don't propagate to production or procurement.
Pain 03
Project-Based Demand Spikes
Large project orders arrive with tight delivery timelines. Material availability confirmed manually across multiple warehouses. Capacity commitments made without validating component stock.
Pain 04
Compliance and Certification Gaps
Components must meet safety certifications across markets. Substituting a non-certified component invalidates the entire luminaire approval. No automated check linking component certifications to BOM requirements.
Electric Lighting Equipment Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Electric Lighting Equipment Manufacturing platform
02 / The Platform - Built for Electric Lighting Equipment Manufacturing
■ The Platform

One system from
raw component to
certified luminaire.

FalOrb covers the full lighting manufacturing lifecycle. Component-level inventory, multi-variant BOM management, production orders, procurement planning, and compliance tracking - all connected in one platform.

Every LED bin is tracked. Every driver is accounted for. Every assembly step is recorded. From component receipt through sub-assembly to final luminaire testing and dispatch.

■ Platform in Action

See what your
electric lighting equipment manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a electric lighting equipment manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
5
Total Locations
2
Critical Items
5
Pending Transfers
10
Active Alerts
Manufacturing
11
Active Production Orders
1
Material Shortages
0
Products ATP Zero
3
MRP Shortfalls
Network
LED Module Assembly
Production
Healthy
1 critical 10 low 186 healthy
Fixture Fabrication Shop
Production
Low
4 critical 17 low 134 healthy
Electronics & Driver Store
Warehouse
Healthy
12 low 298 healthy
Lighting Distribution Center
Distribution
Healthy
14 low 445 healthy 28 surplus
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 11
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-2501LED Panel Light 600x600 (40W)LED Module Assembly10,0007,400SufficientIn Progress
PO-2026-2502High Bay LED Fixture (200W IP65)Fixture Fabrication Shop3,0003,000SufficientCompleted
PO-2026-2503Architectural Downlight (Dimmable)LED Module Assembly8,0003,200PartialIn Progress
PO-2026-2504LED Street Light Module (150W)Fixture Fabrication Shop2,0000CriticalConfirmed
PO-2026-2505Smart RGBW Bulb (E27 WiFi)LED Module Assembly20,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 10
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Component ShortageMeanwell LED Drivers (HLG-150H)Electronics & Driver Store8 units left - 640 needed for street light production order7 min agoActive
▼Low StockSMD 2835 LED Chips (5000K)LED Module AssemblyCurrent stock covers 4 days - lead time is 21 days35 min agoAcknowledged
▼Quality AlertAluminum Heatsink ExtrusionsFixture Fabrication ShopAnodizing defects on 8% of incoming batch - vendor notified2 hr agoAcknowledged
▲Certification ExpiryEmergency Exit Light (3W)Lighting Distribution CenterUL listing renewal pending - cannot ship until recertified5 hr agoActive
●Reorder FulfilledPolycarbonate Diffuser SheetsFixture Fabrication ShopReceived 2,400 sheets - production line can resume8 hr agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your lighting production
deserves clarity.

FalOrb is built for lighting manufacturers where component specifications drive quality, variant complexity multiplies every BOM, and project deadlines leave no room for stockouts. If that's your operation, let us show you what connected visibility looks like.

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