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Inventory & Production Management for Defense & Space

The control
tower for your
defense
production programme.

Controlled materials, programme-based funding, and ITAR export controls across every inventory transaction. FalOrb gives defense and space manufacturers real-time visibility into classified material stock, programme-allocated BOMs, and production milestones with full audit traceability.

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Real-Time StockProgramme BOMLot TrackingMRP PlanningITAR ComplianceControlled Material TrackingTransfer EngineAudit LedgerReal-Time StockProgramme BOMLot TrackingMRP PlanningITAR ComplianceControlled Material TrackingTransfer EngineAudit Ledger
Defense and Space Manufacturing operations
01 / The Problem - Defense Production
■ The Problem

Your defence programme
runs on
siloed compliance data.

Materials segregated by programme and funding source. ITAR-controlled items restricted by citizenship of handlers. Lot traceability extending from raw material through every sub-assembly to final deliverable. When a programme audit arrives, demonstrating material segregation, export compliance, and cost allocation must be immediate.

FalOrb was built for the regulatory intensity of defense manufacturing - where an ITAR violation is not a process gap but a federal offence.

Pain 01
Programme-Based Material Segregation
Materials funded by different contracts must be segregated physically and in records. Cross-programme material use requires formal transfer and cost reallocation. No system-level enforcement of programme material boundaries.
Pain 02
Export Control Compliance
ITAR and EAR controls restrict who can access materials, technical data, and production areas. Access controls enforced physically but not linked to inventory transactions. No automated flagging when a controlled item is accessed or moved by non-authorised personnel.
Pain 03
Long Programme Timelines
Defence programmes span years to decades. Component specifications locked to original qualification. Supplier obsolescence over programme life requires re-qualification. No lifecycle tool tracking component availability against programme duration.
Pain 04
Cost Allocation and Audit Readiness
Every material cost must allocate to a specific contract, CLIN, and lot. Government auditors (DCAA) require immediate access to cost records. Material cost tracking disconnected from inventory movements creates reconciliation gaps.
Defense and Space Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Defense and Space Manufacturing platform
02 / The Platform - Built for Defense and Space Manufacturing
■ The Platform

One system from
controlled material to
delivered programme asset.

FalOrb covers the full defense manufacturing lifecycle. Programme-segregated inventory, controlled material tracking, ITAR-aware movement records, lot traceability, and cost allocation - all connected with audit-grade documentation.

Every controlled item is tracked. Every programme boundary is enforced. Every cost is allocated. From material receipt through programme-authorised production to inspected and delivered defence assets.

■ Platform in Action

See what your
defense and space manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a defense and space manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
7
Total Locations
4
Critical Items
8
Pending Transfers
14
Active Alerts
16
Active Production Orders
3
Material Shortages
2
Products ATP Zero
5
MRP Shortfalls
Classified Systems Assembly
Production
Low
7 critical 24 low 356 healthy
Satellite Integration Facility
Production
Healthy
12 low 278 healthy 4 surplus
ITAR-Controlled Materials Vault
Warehouse
Critical
10 critical 29 low 390 healthy
Program Logistics Center
Distribution
Healthy
8 low 215 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 16
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4781Radar Antenna Array Module RAM-X4Classified Systems Assembly4829PartialIn Progress
PO-2026-4782Satellite Solar Panel Assembly (8m2)Satellite Integration Facility6060SufficientCompleted
PO-2026-4783Guided Missile Seeker Head GS-700Classified Systems Assembly20072CriticalIn Progress
PO-2026-4784Satellite Bus Structure (GEO Class)Satellite Integration Facility80SufficientConfirmed
PO-2026-4785Tactical Communications Terminal TCT-5Program Logistics Center1500PartialDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 14
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
Stock OutRadiation-Hardened GaAs MMICsITAR-Controlled Materials VaultZero stock — seeker head and radar array production blocked7 min agoActive
Below MinimumCFRP Honeycomb Core Panels (Space Grade)Satellite Integration Facility4 panels remaining — satellite bus program at risk30 min agoActive
ITAR ComplianceIR Focal Plane Arrays (ITAR Cat XII)ITAR-Controlled Materials VaultExport license renewal due in 15 days — 38 units affected1 hr agoAcknowledged
MRP ShortfallBeryllium Copper Alloy C17200 RodClassified Systems AssemblyShortfall of 180kg against radar program schedule3 hr agoAcknowledged
Transfer CompleteTriple-Junction Solar Cells (GaInP/GaAs)Satellite Integration Facility2,400 cells received from ITAR vault — lot acceptance passed5 hr agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your defence programmes
deserve audit-grade visibility.

FalOrb is built for defense manufacturers where programme segregation is contractual, ITAR compliance is mandatory, and audit readiness determines whether you keep the contract. If that's your operation, let us show you what connected defense production looks like.

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