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Inventory & Production Management for Contract Manufacturers

The control
tower for your
contract
manufacturing.

Multiple clients, segregated inventory, and per-client compliance. FalOrb gives contract manufacturers real-time visibility into client-owned materials, production orders, and audit-ready traceability - per client, per batch.

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Real-Time StockMulti-Client BOMATP EngineMRP PlanningClient SegregationSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Client BOMATP EngineMRP PlanningClient SegregationSupplier ManagementTransfer EngineAudit Ledger
Contract Manufacturing (CMO) and 3PL-Light Production operations
01 / The Problem - CMO Floor
■ The Problem

Your CMO floor
runs on
client-by-client chaos.

Client-owned materials commingled in the same warehouse. Per-client stock tracked in separate spreadsheets. Production scheduling across multiple clients done manually. When a client audit arrives, compiling their material history takes days.

FalOrb was built for the multi-client demands of contract manufacturing - where inventory segregation, per-client traceability, and audit readiness are not optional.

Pain 01
Multi-Client Inventory Chaos
Client-owned and house materials stored together with no system-level segregation. Stock allocation per client done manually. Cross-client material usage goes undetected until audit.
Pain 02
Per-Client BOM Complexity
Each client has unique formulations, specifications, and packaging requirements. BOM variants maintained in separate files. Production errors from using the wrong client specification go undetected.
Pain 03
Audit Readiness Scramble
Client audits require per-client material traceability, movement history, and batch records. Data compiled manually from multiple sources. Audit prep takes weeks of staff time.
Pain 04
Scheduling Across Clients
Production lines shared across multiple clients. Scheduling based on client priority, material availability, and line changeover - all managed in spreadsheets. Conflicts discovered at the line, not in planning.
Contract Manufacturing (CMO) and 3PL-Light Production production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Contract Manufacturing (CMO) and 3PL-Light Production platform
02 / The Platform - Built for Contract Manufacturing (CMO) and 3PL-Light Production
■ The Platform

One system for
every client's
production.

FalOrb covers the full contract manufacturing lifecycle. Per-client inventory segregation, multi-client BOM management, production order tracking, and audit-ready traceability - all in a single platform.

Every material movement is recorded per client. Every batch is traceable. Every audit query is a system query, not a manual reconstruction. Full visibility across all clients while maintaining strict data segregation.

■ Platform in Action

See what your
contract manufacturing (cmo) and 3pl operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a contract manufacturing (cmo) and 3pl-light production facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
3
Critical Items
7
Pending Transfers
12
Active Alerts
14
Active Production Orders
2
Material Shortages
1
Products ATP Zero
4
MRP Shortfalls
CMO Plant A - East
Production
Healthy
1 critical 8 low 214 healthy
Client Staging Warehouse
Warehouse
Low
3 critical 19 low 167 healthy
3PL Packaging Center
Production
Healthy
5 low 189 healthy
Outbound Distribution Hub
Distribution
Critical
7 critical 22 low 94 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 14
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4301Client-X Protein Bars (48ct)CMO Plant A - East12,0008,450SufficientIn Progress
PO-2026-4302Private Label Shampoo 500ml3PL Packaging Center25,00025,000SufficientCompleted
PO-2026-4303Co-Pack Vitamin Gummies (90ct)CMO Plant A - East8,0003,200PartialIn Progress
PO-2026-4304White Label Cleaning Spray 750ml3PL Packaging Center18,0000CriticalConfirmed
PO-2026-4305Contract Blister Pack AssemblyCMO Plant A - East40,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 12
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
Material ShortageHDPE Bottles (500ml)3PL Packaging CenterStock below minimum for 3 active client orders5 min agoActive
Client Deadline RiskPrivate Label CapsulesCMO Plant A - EastProduction behind schedule - client delivery in 4 days22 min agoAcknowledged
Low StockCorrugated Shipper BoxesOutbound Distribution HubOnly 340 units remaining against 2,800 pending shipments1 hr agoActive
Transfer DelayedGelatin Capsule ShellsClient Staging WarehouseInbound transfer from supplier 2 days overdue3 hr agoAcknowledged
Batch ReleasedCo-Pack Energy Drink (12pk)CMO Plant A - EastQC batch #BT-4401 passed all client specifications6 hr agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your clients
deserve audit-ready ops.

FalOrb is built for contract manufacturers where multi-client complexity demands system-level segregation and every client audit must be answered from a single source of truth. If that's your operation, let us show you what connected CMO management looks like.

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