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Inventory & Production Management for Commercial Machinery

The control
tower for your
commercial equipment
assembly line.

Compressors, heating elements, and stainless steel fabrications across food service, laundry, and retail equipment lines. FalOrb gives commercial machinery manufacturers real-time visibility into components, assembly BOMs, and multi-line production schedules.

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Real-Time StockMulti-Level BOMATP EngineMRP PlanningSerial TrackingSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMATP EngineMRP PlanningSerial TrackingSupplier ManagementTransfer EngineAudit Ledger
Commercial and Service Industry Machinery Manufacturing operations
01 / The Problem - Assembly Floor
■ The Problem

Your equipment line
runs on
model-by-model firefighting.

Dozens of equipment models across food service, laundry, and retail segments. Shared components like compressors and control boards allocated across lines. Customer orders mix standard models with custom configurations. When a distributor places a large order, confirming which models can ship now versus which need components takes hours of manual checking.

FalOrb was built for the multi-line complexity of commercial equipment - where a shared component shortage cascades across every product line simultaneously.

Pain 01
Multi-Line Component Sharing
Common components - compressors, motors, control boards - used across multiple equipment lines. No real-time allocation view. One line's demand increase starves another of shared components without warning.
Pain 02
Standard vs. Custom Configuration Mix
Standard models built to stock. Custom configurations built to order. Both share the same production lines and components. No planning tool that balances stock builds against custom order commitments.
Pain 03
Distributor Forecast Accuracy
Distributors provide volume forecasts that shift quarterly. Production plans built against forecasts that don't materialise. Excess inventory of slow models while fast movers face backorder pressure.
Pain 04
Warranty and Service Parts
Equipment in the field for 10 to 15 years requires ongoing parts support. Service parts demand unpredictable. No visibility into installed base by model to forecast service parts requirements.
Commercial and Service Industry Machinery Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Commercial and Service Industry Machinery Manufacturing platform
02 / The Platform - Built for Commercial and Service Industry Machinery Manufacturing
■ The Platform

One system from
raw component to
installed equipment.

FalOrb covers the full commercial equipment lifecycle. Component inventory, multi-line BOM management, mixed-mode production scheduling, serial tracking, and service parts planning - all connected in one platform.

Every component is tracked. Every serial number is logged. Every production order is scheduled. From component receipt through fabrication, assembly, and testing to shipped and installed commercial equipment.

■ Platform in Action

See what your
commercial and service industry machinery manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a commercial and service industry machinery manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
5
Total Locations
2
Critical Items
4
Pending Transfers
9
Active Alerts
Manufacturing
10
Active Production Orders
1
Material Shortages
1
Products ATP Zero
3
MRP Shortfalls
Network
Commercial Appliance Assembly
Production
Healthy
10 low 224 healthy 3 surplus
Laundry Systems Plant
Production
Low
4 critical 13 low 167 healthy
Parts & Components Warehouse
Warehouse
Healthy
8 low 298 healthy
Service & Distribution Center
Distribution
Healthy
4 low 145 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 10
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4731Commercial Dishwasher CDW-800Commercial Appliance Assembly200142SufficientIn Progress
PO-2026-4732Industrial Washer-Extractor 60lbLaundry Systems Plant8035CriticalIn Progress
PO-2026-4733Commercial Ice Machine IM-500Commercial Appliance Assembly350350SufficientCompleted
PO-2026-4734Tunnel Dryer System TD-200Laundry Systems Plant250PartialConfirmed
PO-2026-4735Commercial Refrigerated Display CaseService & Distribution Center1500SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 9
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutStainless Steel Drum Cylinders (60lb)Laundry Systems PlantZero stock — washer-extractor line stopped22 min agoActive
▼Below MinimumCompressor Units (R-290 Refrigerant)Commercial Appliance Assembly14 units left — 5-day supply at current consumption1 hr agoActive
▼MRP ShortfallHeating Elements (6kW Commercial)Commercial Appliance AssemblyProjected shortfall of 45 units for dishwasher batch2 hr agoAcknowledged
▼Transfer DelayedControl Panels (Touchscreen 7in)Parts & Components WarehouseOutbound transfer to Laundry Plant delayed — awaiting QC3 hr agoAcknowledged
●Stock ReplenishedWater Inlet Valves (Commercial Grade)Parts & Components Warehouse480 units received — stock back above safety threshold4 hr agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your equipment lines
deserve allocation clarity.

FalOrb is built for commercial machinery manufacturers where shared components create cross-line dependencies, mixed-mode production balances stock and custom orders, and service commitments extend years beyond delivery. If that's your operation, let us show you what connected equipment manufacturing looks like.

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