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Inventory & Production Management for Climate Technology

The control
tower for your
climate tech
production facility.

Solar cells, battery modules, heat pump compressors, and EV charging components across product lines scaling rapidly. FalOrb gives climate technology manufacturers real-time visibility into critical components, assembly BOMs, and production capacity as demand scales.

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Real-Time StockMulti-Level BOMComponent TrackingMRP PlanningSerial TrackingScale-Up PlanningSupplier ManagementAudit LedgerReal-Time StockMulti-Level BOMComponent TrackingMRP PlanningSerial TrackingScale-Up PlanningSupplier ManagementAudit Ledger
Climate Technology Product Manufacturing operations
01 / The Problem - Scale-Up Floor
■ The Problem

Your climate tech line
runs on
scaling-phase chaos.

Demand doubling year over year while supply chains are still maturing. Battery cells from suppliers who are themselves scaling. Semiconductor components allocated across an entire industry competing for the same chips. When production targets increase by 50 percent, confirming that your supply chain can scale with you requires visibility you don't have.

FalOrb was built for the rapid-scaling reality of climate technology - where production targets grow faster than supply chains and component allocation determines how many units you ship.

Pain 01
Hyper-Growth Demand Scaling
Order volumes increasing 50 to 100 percent year over year. Production capacity and material supply must scale in parallel. Procurement lead times don't shrink with growing demand. No forward planning tool matching supply chain capacity to exponential demand curves.
Pain 02
Critical Component Allocation
Battery cells, power semiconductors, and rare earth magnets allocated across the entire clean energy industry. Supplier commitments are competitive. No visibility into allocation risk across the BOM to prioritise procurement negotiation effort.
Pain 03
Evolving Product Designs
Product designs changing rapidly as technology improves. New cell chemistries, inverter topologies, and refrigerant types introduced frequently. Engineering changes must propagate to procurement and production without disrupting current builds.
Pain 04
Certification and Grid Compliance
Products must meet evolving safety, grid interconnection, and environmental certifications per market. Certification tied to specific component revisions. Component changes may invalidate existing certifications. No automated check linking BOM changes to certification impact.
Climate Technology Product Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Climate Technology Product Manufacturing platform
02 / The Platform - Built for Climate Technology Product Manufacturing
■ The Platform

One system from
raw component to
deployed climate system.

FalOrb covers the full climate technology lifecycle. Critical component inventory, rapidly evolving BOM management, scale-up production scheduling, certification tracking, and serial traceability - all connected in one platform built for growth.

Every battery cell is tracked. Every inverter is serialised. Every certification is linked. From component receipt through assembly, testing, and commissioning to deployed and warranted climate technology systems.

■ Platform in Action

See what your
climate technology product manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a climate technology product manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
5
Total Locations
3
Critical Items
6
Pending Transfers
13
Active Alerts
Manufacturing
17
Active Production Orders
2
Material Shortages
1
Products ATP Zero
5
MRP Shortfalls
Network
Solar Module Assembly
Production
Low
5 critical 13 low 176 healthy
Battery Cell Gigafactory
Production
Critical
7 critical 19 low 134 healthy
Component & Cell Warehouse
Warehouse
Healthy
298 healthy 6 surplus
CleanTech Distribution Hub
Distribution
Healthy
382 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 17
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4771Monocrystalline Solar Panel (400W)Solar Module Assembly12,0008,640SufficientIn Progress
PO-2026-4772LFP Battery Pack (51.2V 100Ah)Battery Cell Gigafactory5,0000CriticalConfirmed
PO-2026-4773Micro Inverter (800W)Solar Module Assembly20,00020,000SufficientCompleted
PO-2026-4774Residential Heat Pump (3-Ton)Solar Module Assembly2,4001,080PartialIn Progress
PO-2026-4775EV Charger (Level 2, 48A)Battery Cell Gigafactory8,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 13
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutLFP Prismatic Cells (280Ah)Battery Cell GigafactoryCell supply depleted; battery pack assembly line halted10 min agoActive
▲Below MinimumSolar-Grade Silicon Wafer (M10)Solar Module AssemblyWafer stock at 5% of minimum; panel lamination queue stalled50 min agoActive
▼Supplier DelayScroll Compressor (R-410A)Solar Module AssemblyCompressor shipment delayed 6 days; heat pump schedule at risk2 hr agoActive
▼Quality HoldBattery Management System PCBBattery Cell GigafactoryBMS firmware mismatch on PCB lot #BMS-0415; lot quarantined5 hr agoPending Review
●Reorder TriggeredTempered Glass (3.2mm AR Coated)Solar Module AssemblyAuto-reorder placed for 14,000 sheets solar cover glass8 hr agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your climate tech line
deserves scale-up clarity.

FalOrb is built for climate technology manufacturers where demand is scaling faster than supply chains, component allocation is competitive, and every product revision must maintain certification across every market you serve. If that's your operation, let us show you what connected climate tech production looks like.

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