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Inventory & Production Management for Chemicals

The control
tower for your
chemical
operations.

Strict regulatory compliance, hazardous material handling, and formulation complexity. FalOrb gives chemical manufacturers real-time visibility into raw material stock, formulation BOMs, and batch traceability.

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Real-Time StockFormulation BOMBatch TrackingMRP PlanningCompliance AlertsSupplier ManagementTransfer EngineAudit LedgerReal-Time StockFormulation BOMBatch TrackingMRP PlanningCompliance AlertsSupplier ManagementTransfer EngineAudit Ledger
Chemicals and Industrial Chemicals operations
01 / The Problem - Chemical Plant
■ The Problem

Your chemical plant
runs on
fragmented records.

Hazardous and non-hazardous materials tracked in separate systems. Formulation BOMs maintained in documents disconnected from stock levels. When a regulatory audit arrives, compiling batch history takes weeks.

FalOrb was built for the compliance demands of chemical manufacturing - where traceability isn't optional and material handling errors have serious consequences.

Pain 01
Formulation Complexity
Chemical formulations with precise ratios and grade requirements. BOMs maintained in spreadsheets with no link to real stock. Substitutions decided ad hoc without visibility into material compatibility.
Pain 02
Regulatory Compliance Gaps
SDS, REACH, CLP, and customer-specific compliance tracked manually. Batch-to-ingredient traceability requires manual reconstruction. Audit readiness is a scramble, not a system query.
Pain 03
Hazardous Storage Blind Spots
Storage limits, compatibility constraints, and shelf life for hazardous materials tracked informally. Overstocking creates compliance risk. Understocking halts production. No system-level visibility.
Pain 04
Batch Traceability Gaps
Raw material lots to finished batch traceability maintained on paper. Forward and backward trace during quality incidents takes days. Containment decisions made on incomplete information.
Chemicals and Industrial Chemicals production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Chemicals and Industrial Chemicals platform
02 / The Platform - Built for Chemicals and Industrial Chemicals
■ The Platform

One system from
raw chemical to
shipped batch.

FalOrb covers the full chemical manufacturing lifecycle. Formulation-based BOM management, batch tracking, production orders, procurement planning, and material movement traceability - all connected.

Every raw material movement is recorded. Every batch is traceable to its inputs. Every stock level is live. From raw material receipt through blending and reaction to finished product dispatch.

■ Platform in Action

See what your
chemicals and industrial chemicals operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a chemicals and industrial chemicals facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
5
Total Locations
3
Critical Items
5
Pending Transfers
12
Active Alerts
Manufacturing
10
Active Production Orders
2
Material Shortages
0
Products ATP Zero
3
MRP Shortfalls
Network
Reactor Bay A
Production
Low
6 critical 14 low 78 healthy
Blending & Filling Hall
Production
Healthy
1 critical 8 low 104 healthy
Bulk Tank Farm
Warehouse
Critical
5 critical 10 low 36 healthy
Drum & IBC Store
Warehouse
Healthy
6 low 142 healthy 9 surplus
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 10
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-1001Sulphuric Acid 98% TechnicalReactor Bay A25,00018,400SufficientIn Progress
PO-2026-1002Sodium Hydroxide 50% SolutionBlending & Filling Hall40,00040,000SufficientCompleted
PO-2026-1003Epoxy Resin System 2KBlending & Filling Hall6,0001,800PartialIn Progress
PO-2026-1004Degreaser Concentrate IND-40Blending & Filling Hall12,0000CriticalConfirmed
PO-2026-1005Polyurethane Foam Component AReactor Bay A8,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 12
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock CriticalToluene Diisocyanate (TDI)Bulk Tank FarmTank level at 9%. Minimum 5,000L needed for Monday batch.2 min agoActive
▲Stock CriticalBisphenol A LiquidBulk Tank FarmBelow safety stock. Epoxy resin production will halt in 2 days.18 min agoActive
▼PO OverdueNonionic Surfactant NP-9Blending & Filling HallChemical distributor delivery overdue by 3 days. Alternate quoted.1 hr agoAcknowledged
▼Consumption AnomalyCatalyst Tin OctoateReactor Bay AUsage 28% above formulation spec. Check reactor temperature profile.2 hrs agoAcknowledged
●Stock LowHDPE Drum 200L BlueDrum & IBC Store180 drums remaining. Reorder placed for 500 units.5 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your chemical plant
deserves full traceability.

FalOrb is built for chemical manufacturers where compliance is non-negotiable, formulations are complex, and batch traceability must be instant. If that's your operation, let us show you what connected chemical manufacturing looks like.

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