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Inventory & Production Management for Chemical Raw Materials

The control
tower for your
chemical
production facility.

Bulk feedstocks, exothermic reactions, and storage classification constraints. FalOrb gives chemical raw materials manufacturers real-time visibility into every tank, every reactor batch, and every compliance requirement.

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Real-Time StockProcess BOMBatch TrackingMRP PlanningHazmat ComplianceTank Level TrackingTransfer EngineAudit LedgerReal-Time StockProcess BOMBatch TrackingMRP PlanningHazmat ComplianceTank Level TrackingTransfer EngineAudit Ledger
Chemical Raw Materials Manufacturing operations
01 / The Problem - Chemical Facility
■ The Problem

Your chemical plant
runs on
manual tracking.

Bulk liquids measured by volume, powders by weight, gases by pressure - all in different units across different storage systems. Reaction yields vary by feedstock purity. Hazardous storage limits enforced by permit, tracked by spreadsheet. When a customer order arrives, confirming available-to-promise requires checking three systems.

FalOrb was built for the regulatory and process complexity of chemical manufacturing - where a storage compliance violation can shut down the entire facility.

Pain 01
Multi-Unit Inventory Chaos
Liquids in litres, powders in kilograms, gases in cubic metres. Conversion errors between units cascade into production miscalculations. No unified inventory view across measurement types and storage vessels.
Pain 02
Hazardous Storage Limits
Regulatory permits cap storage volumes for hazardous materials. Exceeding limits triggers compliance violations. No automated monitoring of aggregate hazmat quantities against permitted thresholds.
Pain 03
Reaction Yield Variability
Actual yields depend on feedstock purity, ambient conditions, and catalyst age. Planning based on theoretical yields leads to shortfalls. No feedback loop from actual production data to future planning assumptions.
Pain 04
Batch Genealogy Gaps
Every output batch must trace to input lots for regulatory recall readiness. Intermediate products used across multiple final batches. Manual record-keeping makes full genealogy reconstruction slow and error-prone.
Chemical Raw Materials Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Chemical Raw Materials Manufacturing platform
02 / The Platform - Built for Chemical Raw Materials Manufacturing
■ The Platform

One system from
bulk feedstock to
shipped chemical.

FalOrb covers the full chemical raw materials lifecycle. Multi-unit inventory tracking, process BOM management, reactor batch scheduling, compliance monitoring, and dispatch - all connected with complete batch genealogy.

Every tank level is tracked. Every reactor batch is recorded. Every compliance threshold is monitored. From raw feedstock receipt through reaction, purification, and packaging to certified product dispatch.

■ Platform in Action

See what your
chemical raw materials manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a chemical raw materials manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
7
Total Locations
4
Critical Items
8
Pending Transfers
14
Active Alerts
Manufacturing
16
Active Production Orders
3
Material Shortages
2
Products ATP Zero
5
MRP Shortfalls
Network
Reactor Complex East
Production
Low
12 critical 31 low 264 healthy
Bulk Chemical Tank Farm
Warehouse
Critical
16 critical 38 low 178 healthy
Distillation & Purification
Production
Healthy
5 critical 15 low 302 healthy
Drumming & Dispatch Center
Distribution
Healthy
3 critical 12 low 224 healthy 9 surplus
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 16
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4321Caustic Soda Flakes (99%)Reactor Complex East50,00034,200SufficientIn Progress
PO-2026-4322Hydrochloric Acid 33%Distillation & Purification40,00040,000SufficientCompleted
PO-2026-4323Sodium Silicate Solution 48%Reactor Complex East25,0000CriticalConfirmed
PO-2026-4324Calcium Carbonate (Precipitated)Distillation & Purification35,00018,700PartialIn Progress
PO-2026-4325Sulfuric Acid 98% (Tech Grade)Reactor Complex East70,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 14
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutChlorine Gas (Liquefied)Bulk Chemical Tank FarmTank CL-01 empty — electrolysis output at zero5 min agoActive
▲Safety ThresholdSulfur TrioxideReactor Complex EastStorage exceeds 90% capacity — stop incoming transfers30 min agoActive
▼Low StockSoda Ash (Dense Grade)Bulk Chemical Tank FarmStock at 15% — 6 production orders depend on this feedstock2 hr agoPending Review
▼Transfer DelayPhosphoric Acid 85%Drumming & Dispatch CenterRailcar shipment delayed 3 days from reactor site5 hr agoEscalated
●SurplusSodium Hydroxide Solution 50%Drumming & Dispatch CenterIBC stock 190% above target — schedule outbound dispatch7 hr agoNoted
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your chemical facility
deserves process clarity.

FalOrb is built for chemical raw materials manufacturers where storage compliance is non-negotiable, yield variability drives planning, and batch traceability protects your license to operate. If that's your operation, let us show you what connected chemical manufacturing looks like.

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