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Inventory & Production Management for Vessels & Containers

The control
tower for your
pressure vessel
fabrication shop.

Code-stamped steel, certified welding consumables, and ASME compliance across boiler, tank, and container product lines. FalOrb gives vessel manufacturers real-time visibility into steel plate inventory, fabrication BOMs, weld maps, and code compliance documentation.

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Real-Time StockFabrication BOMWeld TrackingMRP PlanningCode ComplianceMaterial CertificationTransfer EngineAudit LedgerReal-Time StockFabrication BOMWeld TrackingMRP PlanningCode ComplianceMaterial CertificationTransfer EngineAudit Ledger
Boilers, Tanks, and Shipping Container Manufacturing operations
01 / The Problem - Fabrication Floor
■ The Problem

Your vessel shop
runs on
paper-based code compliance.

Steel plate ordered to ASME specifications with mandatory mill test reports. Every weld documented by welder qualification, procedure, and consumable lot. Pressure testing requires complete material and weld traceability before the inspector arrives. When an authorised inspector finds a traceability gap, the vessel sits until records are reconstructed.

FalOrb was built for the code compliance demands of pressure vessel fabrication - where incomplete weld documentation holds up a finished vessel from shipping.

Pain 01
ASME Code Material Traceability
Every plate, pipe, and fitting traceable to mill test reports with chemical and mechanical properties. Material transfer between stock and production must maintain traceability. Paper-based marking transfer creates gaps.
Pain 02
Welder and Weld Procedure Tracking
Every weld joint mapped to a qualified welder and approved welding procedure specification. Welder qualifications have expiry dates and scope limitations. No automated check that the assigned welder is qualified for the specific joint configuration.
Pain 03
Inspection Hold Points
Authorised inspectors must witness specific fabrication stages. Production must pause at hold points until inspection is completed. No scheduling link between fabrication progress and inspector availability.
Pain 04
Hydrostatic Test Documentation
Every pressure vessel requires hydrostatic testing with documented results before code stamping. Test scheduling, witnessing, and documentation are sequential gates. Delays at any gate hold up vessel release.
Boilers, Tanks, and Shipping Container Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Boilers, Tanks, and Shipping Container Manufacturing platform
02 / The Platform - Built for Boilers, Tanks, and Shipping Container Manufacturing
■ The Platform

One system from
certified plate to
code-stamped vessel.

FalOrb covers the full vessel and container lifecycle. Code-grade material inventory, fabrication BOM management, weld map tracking, inspection scheduling, and compliance documentation - all connected with full material-to-weld traceability.

Every plate is certified. Every weld is mapped. Every inspection is documented. From raw material receipt through cutting, rolling, welding, and testing to code-stamped and delivered vessels.

■ Platform in Action

See what your
boilers, tanks, and shipping container manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a boilers, tanks, and shipping container manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
5
Total Locations
3
Critical Items
6
Pending Transfers
11
Active Alerts
Manufacturing
10
Active Production Orders
2
Material Shortages
1
Products ATP Zero
3
MRP Shortfalls
Network
Pressure Vessel Fabrication
Production
Low
7 critical 22 low 298 healthy
Container Assembly Line
Production
Healthy
3 critical 15 low 345 healthy
Raw Materials Yard
Warehouse
Critical
12 critical 38 low 189 healthy
Finished Goods Depot
Distribution
Healthy
7 low 214 healthy 18 surplus
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 10
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-6601Fire-Tube Industrial BoilerPressure Vessel Fabrication85SufficientIn Progress
PO-2026-660220ft ISO Shipping ContainerContainer Assembly Line250250SufficientCompleted
PO-2026-6603ASME Horizontal Storage TankPressure Vessel Fabrication124PartialIn Progress
PO-2026-6604Cryogenic LNG Tank ModuleRaw Materials Yard30CriticalConfirmed
PO-2026-6605Heat Recovery Steam GeneratorPressure Vessel Fabrication20SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 11
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutSA-516 Grade 70 Pressure PlateRaw Materials YardZero stock — boiler shell production blocked18 min agoActive
▲Below Safety StockCorten Steel Sheet (SPA-H)Container Assembly LineStock at 42 sheets below safety level of 1502 hrs agoActive
▼Lead Time Breach9% Nickel Steel Plate (ASTM A553)Pressure Vessel FabricationSupplier delivery delayed by 18 days — specialty alloy4 hrs agoPending
▼MRP ShortfallPressure Relief Valves (ASME Certified)Pressure Vessel FabricationProjected shortfall of 16 units in 3 weeks6 hrs agoPending
●Transfer CompleteContainer Corner Castings (ISO 1161)Container Assembly Line2,400 units received from Finished Goods Depot11 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your vessel shop
deserves code-ready traceability.

FalOrb is built for pressure vessel manufacturers where ASME code compliance is the baseline, weld traceability is mandatory, and authorised inspector hold points determine your delivery schedule. If that's your shop, let us show you what connected vessel fabrication looks like.

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