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Inventory & Production Management for Aerospace

The control
tower for your
aerospace
production facility.

Certified alloys, AS9100 compliance, and full lot traceability from raw material through final inspection. FalOrb gives aerospace manufacturers real-time visibility into certified materials, process-controlled BOMs, and production orders with complete audit documentation.

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Real-Time StockMulti-Level BOMLot TrackingMRP PlanningCertification TrackingSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMLot TrackingMRP PlanningCertification TrackingSupplier ManagementTransfer EngineAudit Ledger
Aviation and Aerospace Component Manufacturing operations
01 / The Problem - Aerospace Shop
■ The Problem

Your aerospace shop
runs on
paper-heavy compliance.

Every raw material requires mill certification. Every process step documented. Every finished part traceable to its source heat lot. AS9100 and NADCAP auditors expect instant access to records that span months of production. When a material certification discrepancy surfaces, quarantining affected work-in-progress means manually tracing every part that used that lot.

FalOrb was built for the traceability demands of aerospace - where a single uncertified material lot can ground an entire fleet of components.

Pain 01
Material Certification Requirements
Every alloy lot requires mill test reports with chemical and mechanical properties. Incoming material cannot enter production without verified certifications. No automated gate linking certification status to inventory release.
Pain 02
Process Traceability Depth
Every machining, heat treatment, and surface finishing step must be recorded per part. Process records span multiple facilities for outsourced operations. No unified digital thread connecting material lot through every process step to final inspection.
Pain 03
Long Programme Lifecycles
Aircraft programmes span decades. Parts specifications locked to original material and process requirements. Engineering changes require extensive documentation and customer approval. No system link between programme revision status and active production BOMs.
Pain 04
First Article and Recurring Production
First article inspection (FAI) requirements for new parts and process changes. Recurring production must demonstrate conformance to FAI-approved processes. No automated check that production parameters match FAI-validated specifications.
Aviation and Aerospace Component Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Aviation and Aerospace Component Manufacturing platform
02 / The Platform - Built for Aviation and Aerospace Component Manufacturing
■ The Platform

One system from
certified alloy to
inspected component.

FalOrb covers the full aerospace manufacturing lifecycle. Certified material inventory, process-controlled BOM management, lot-level production tracking, and AS9100-ready documentation - all connected with complete digital thread traceability.

Every alloy lot is certified. Every process step is recorded. Every inspection is documented. From raw material receipt through machining, treatment, and inspection to delivered and certified aerospace components.

■ Platform in Action

See what your
aviation and aerospace component manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a aviation and aerospace component manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
8
Total Locations
4
Critical Items
9
Pending Transfers
15
Active Alerts
Manufacturing
18
Active Production Orders
3
Material Shortages
2
Products ATP Zero
6
MRP Shortfalls
Network
Aerostructures Assembly Hangar
Production
Low
8 critical 26 low 386 healthy
Avionics & Systems Integration
Production
Healthy
14 low 294 healthy 3 surplus
Certified Materials Warehouse
Warehouse
Critical
11 critical 32 low 412 healthy
MRO Parts Distribution Center
Distribution
Healthy
9 low 268 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 18
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4771Wing Spar Assembly (Narrow-Body)Aerostructures Assembly Hangar2414PartialIn Progress
PO-2026-4772Flight Control Actuator FCA-200Avionics & Systems Integration180180SufficientCompleted
PO-2026-4773Turbine Blade Set (Stage 1 HPT)Aerostructures Assembly Hangar500165CriticalIn Progress
PO-2026-4774Landing Gear Strut Assembly (Main)Certified Materials Warehouse360PartialConfirmed
PO-2026-4775Avionics Rack Module (ARINC 600)Avionics & Systems Integration1200SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 15
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutTi-6Al-4V Titanium Forgings (AMS 4928)Certified Materials WarehouseZero stock — landing gear and turbine blade production blocked5 min agoActive
▲Below MinimumInconel 718 Bar Stock (AMS 5663)Certified Materials Warehouse12 bars remaining — below 5-day minimum for HPT blades25 min agoActive
▲Certification ExpiryAL 7075-T6 Sheet (Batch AL-0402)Certified Materials WarehouseMaterial certification expires in 7 days — 240 sheets affected1 hr agoActive
▼MRP ShortfallHi-Lok Fasteners (NAS1149 Series)Aerostructures Assembly HangarShortfall of 4,800 fasteners for wing spar assembly program2 hr agoAcknowledged
●Reorder TriggeredMIL-PRF-23699 Turbine Oil (Qt)MRO Parts Distribution CenterAuto-reorder for 500 quarts triggered — MRO stock replenishment4 hr agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your aerospace shop
deserves audit-ready traceability.

FalOrb is built for aerospace manufacturers where material certification is the entry gate, process traceability is mandatory, and audit readiness is a daily operating requirement. If that's your facility, let us show you what connected aerospace production looks like.

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