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Inventory & Production Management for Automotive

The control
tower for your
automotive
supply chain.

Thousands of components per vehicle. Multi-tier suppliers. Zero tolerance for line stoppages. FalOrb gives automotive manufacturers real-time visibility into every part, every BOM level, and every production run.

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Real-Time StockMulti-Level BOMATP EngineMRP PlanningComponent TrackingSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMATP EngineMRP PlanningComponent TrackingSupplier ManagementTransfer EngineAudit Ledger
Automotive and Auto Parts operations
01 / The Problem - Assembly Floor
■ The Problem

Your assembly line
runs on
fragmented data.

A single missing component stops the entire line. BOM trees run five levels deep with no live link to stock. Supplier deliveries tracked in email threads. When a part shortage hits, tracing the root cause takes days.

FalOrb was engineered for the complexity of automotive - where a single missing bolt can idle an entire production cell.

Pain 01
Deep BOM Complexity
Multi-level bills of materials with hundreds of components per assembly. No live link between BOM requirements and actual stock. Shortages discovered at the line, not in planning.
Pain 02
Supplier Dependency Blind Spots
Tier-1 and tier-2 suppliers with varying lead times and no unified visibility. Purchase orders tracked in spreadsheets. Delivery delays cascade into line stoppages with no early warning.
Pain 03
JIT Without Visibility
Just-in-time delivery promises made without real-time ATP data. Customer commitments based on assumed stock, not actual material availability. Missed delivery windows damage OEM relationships.
Pain 04
Traceability Gaps
Components move from receiving through sub-assembly to final assembly with no traceable chain. Recall scenarios require manual record reconstruction. Compliance audits become fire drills.
Automotive and Auto Parts production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Automotive and Auto Parts platform
02 / The Platform - Built for Automotive and Auto Parts
■ The Platform

One system from
raw component to
finished vehicle.

FalOrb covers the full automotive manufacturing lifecycle. Multi-level BOM management, component tracking, production orders, procurement planning, and real-time material availability - all connected.

Every component movement is recorded. Every stock level is live. Every discrepancy surfaces immediately. From raw material receipt through sub-assembly to final product dispatch.

■ Platform in Action

See what your
automotive and auto parts operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a automotive and auto parts facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
7
Total Locations
4
Critical Items
8
Pending Transfers
14
Active Alerts
Manufacturing
16
Active Production Orders
3
Material Shortages
1
Products ATP Zero
5
MRP Shortfalls
Network
Stamping Plant
Production
Healthy
3 critical 14 low 210 healthy
Assembly Line 1
Production
Low
7 critical 22 low 178 healthy
Parts Warehouse
Warehouse
Healthy
9 low 324 healthy 12 surplus
Paint Shop
Production
Critical
11 critical 16 low 86 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 16
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4501Front Bumper AssemblyAssembly Line 12,4001,860SufficientIn Progress
PO-2026-4502Brake Rotor KitStamping Plant5,0005,000SufficientCompleted
PO-2026-4503Door Panel Inner LHStamping Plant3,2001,100PartialIn Progress
PO-2026-4504Exhaust Manifold AssemblyAssembly Line 11,8000CriticalConfirmed
PO-2026-4505Wiring Harness - DashboardAssembly Line 14,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 14
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock CriticalCatalytic Converter SubstrateParts WarehouseOnly 18 units remaining. Assembly Line 1 requires 200/day.2 min agoActive
▲PO OverdueCold-Rolled Steel Coil 1.2mmStamping PlantSupplier shipment 4 days late. Stamping operations at risk of shutdown.18 min agoActive
▼Stock LowPrimer Coat - ElectrodepositionPaint Shop3 days supply remaining. Reorder triggered, awaiting confirmation.1 hr agoAcknowledged
▼Consumption AnomalyM8 Flange Bolts Grade 10.9Assembly Line 1Consumption 42% above standard. Possible over-torque rejects.2 hrs agoAcknowledged
●Stock LowBrake Pad Friction MaterialParts WarehouseApproaching reorder point. 7 days of coverage at current draw rate.5 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your assembly line
deserves precision.

FalOrb is built for automotive manufacturers where line stoppages are measured in thousands per minute and supplier disruptions cascade downstream. If that's your operation, let us show you what connected visibility looks like.

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