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Inventory & Production Management for Automation Machinery

The control
tower for your
automation
manufacturing line.

Servo drives, PLCs, vision systems, and custom mechanical assemblies across robotic cells and automated production lines. FalOrb gives automation manufacturers real-time visibility into electronic components, mechanical parts, and project-based production schedules.

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Real-Time StockMulti-Level BOMATP EngineMRP PlanningProject TrackingSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMATP EngineMRP PlanningProject TrackingSupplier ManagementTransfer EngineAudit Ledger
Automation Machinery Manufacturing operations
01 / The Problem - Build Floor
■ The Problem

Your automation builds
run on
project-by-project scrambles.

Every automation system is a custom project. Servo motors, PLCs, linear actuators, and vision cameras sourced from different vendors with different lead times. Mechanical frames fabricated in-house. When a customer signs off on the design, building the BOM and confirming every component is available starts from scratch each time.

FalOrb was built for the project complexity of automation manufacturing - where a single delayed servo drive pushes the entire system commissioning date.

Pain 01
Project-to-Order BOM Complexity
Every automation system is a unique design with a unique BOM. Electrical, mechanical, and pneumatic components specified per project. No reusable BOM template structure to accelerate new project material planning.
Pain 02
Electronic Component Lead Times
Servo drives, PLCs, and specialty sensors with lead times of 8 to 20 weeks. Allocation shortages during supply crunches. No forward visibility tool to flag component availability risks at project quotation stage.
Pain 03
Multi-Discipline Integration
Mechanical, electrical, and software disciplines each managing their own component lists. No unified BOM that spans all three. Integration issues discovered at assembly when mechanical frames don't align with electrical layouts.
Pain 04
Commissioning Parts and Spares
Customers require recommended spare parts lists at commissioning. Spare parts identified late in the project. No system link between the machine BOM and recommended spares inventory for long-term support.
Automation Machinery Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Automation Machinery Manufacturing platform
02 / The Platform - Built for Automation Machinery Manufacturing
■ The Platform

One system from
project design to
commissioned system.

FalOrb covers the full automation machinery lifecycle. Multi-discipline BOM management, project-based production tracking, component procurement, and commissioning documentation - all connected in one platform.

Every servo is tracked. Every PLC is logged. Every fabricated frame is recorded. From project BOM creation through component procurement, assembly, wiring, and testing to shipped and commissioned automation systems.

■ Platform in Action

See what your
automation machinery manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a automation machinery manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
5
Total Locations
2
Critical Items
5
Pending Transfers
10
Active Alerts
Manufacturing
12
Active Production Orders
2
Material Shortages
0
Products ATP Zero
3
MRP Shortfalls
Network
Robotics Assembly Center
Production
Healthy
9 low 267 healthy 4 surplus
Servo & Drive Systems Plant
Production
Low
2 critical 16 low 198 healthy
Controls & Electronics Warehouse
Warehouse
Healthy
7 low 342 healthy
Systems Integration Facility
Distribution
Healthy
5 low 156 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 12
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-47216-Axis Industrial Robot Arm RA-600Robotics Assembly Center12078SufficientIn Progress
PO-2026-4722Servo Drive Module SDM-400Servo & Drive Systems Plant500310PartialIn Progress
PO-2026-4723PLC Controller Unit (24-I/O)Controls & Electronics Warehouse1,2001,200SufficientCompleted
PO-2026-4724Conveyor Belt Sorting System CBS-12Systems Integration Facility350CriticalConfirmed
PO-2026-4725Vision Inspection Camera ModuleRobotics Assembly Center8000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 10
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Below MinimumHarmonic Reducers (Size 25)Robotics Assembly Center6 units remaining — robot arm assembly line at risk18 min agoActive
▼MRP ShortfallAC Servo Motors (750W)Servo & Drive Systems PlantProjected shortfall of 85 units over next 2 weeks52 min agoActive
▼Quality HoldLinear Guide Rails (Size 20)Controls & Electronics WarehouseBatch LGR-2026-0418 placed on hold — dimensional variance1 hr agoAcknowledged
▼Supplier DelayPhotoelectric Sensors (Diffuse)Systems Integration FacilityShipment delayed 5 days — sorting system orders impacted2 hr agoAcknowledged
●Reorder TriggeredIndustrial Ethernet Cables (Cat6A)Controls & Electronics WarehouseAuto-reorder for 2,000m triggered at threshold5 hr agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your automation builds
deserve project clarity.

FalOrb is built for automation machinery manufacturers where every system is unique, component lead times determine project timelines, and commissioning deadlines are contractual obligations. If that's your operation, let us show you what connected project manufacturing looks like.

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