ProblemPlatformModulesHow It WorksPricingBook a Demo →
Inventory & Production Management for AV Equipment

The control
tower for your
AV equipment
assembly line.

Precision transducers, DSP boards, and housing components across speaker, amplifier, and display product lines. FalOrb gives AV manufacturers real-time visibility into component stock, assembly BOMs, and production schedules.

Book a Demo →
Real-Time StockMulti-Level BOMComponent TrackingMRP PlanningSerial Number TrackingSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMComponent TrackingMRP PlanningSerial Number TrackingSupplier ManagementTransfer EngineAudit Ledger
Audio and Video Equipment Manufacturing operations
01 / The Problem - AV Assembly Floor
■ The Problem

Your AV assembly
runs on
component guesswork.

Transducers matched to specific enclosure designs. DSP boards programmed per model variant. Display panels sourced from multiple vendors with different specs. When a product launch approaches, confirming that every component for every SKU is available takes days of manual checking.

FalOrb was built for the component precision of AV manufacturing - where a mismatched driver or late display panel delays an entire product launch.

Pain 01
Component Matching Precision
Audio drivers paired by frequency response. Display panels matched by colour accuracy and brightness. Wrong component pairings degrade product quality. No system-level enforcement of matching rules during assembly planning.
Pain 02
Product Launch Pressure
New models launched to retail calendar deadlines. BOM finalisation, component sourcing, and production ramp must align perfectly. Delays in any one component cascade into missed launch windows.
Pain 03
Firmware-Hardware Coordination
Hardware revisions require matching firmware versions. Shipping wrong firmware with a hardware revision creates field failures. No automated link between hardware BOM revision and firmware version control.
Pain 04
After-Sales Parts Visibility
Service and repair parts must remain available years after production ends. No visibility into which components need long-term stocking commitments. End-of-life notices from suppliers trigger scrambles rather than planned last-time buys.
Audio and Video Equipment Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Audio and Video Equipment Manufacturing platform
02 / The Platform - Built for Audio and Video Equipment Manufacturing
■ The Platform

One system from
raw component to
shipped product.

FalOrb covers the full AV equipment lifecycle. Component-level inventory, assembly BOM management, serial number tracking, production orders, and procurement coordination - all connected in one platform.

Every component is tracked. Every assembly is serialised. Every production step is recorded. From component receipt through board assembly, enclosure integration, and testing to packaged product dispatch.

■ Platform in Action

See what your
audio and video equipment manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a audio and video equipment manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
5
Total Locations
3
Critical Items
6
Pending Transfers
11
Active Alerts
Manufacturing
12
Active Production Orders
2
Material Shortages
1
Products ATP Zero
4
MRP Shortfalls
Network
SMT Assembly Floor
Production
Healthy
6 critical 22 low 412 healthy
Electronic Components Vault
Warehouse
Low
11 critical 34 low 286 healthy
Acoustic Testing & Final Assembly
Production
Healthy
3 critical 14 low 318 healthy
AV Products Distribution
Distribution
Healthy
8 low 256 healthy 20 surplus
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 12
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4361Studio Monitor Speaker (8-inch)Acoustic Testing & Final Assembly4,5003,100SufficientIn Progress
PO-2026-43624K UHD Streaming CameraSMT Assembly Floor8,0008,000SufficientCompleted
PO-2026-4363Wireless Microphone System (UHF)Acoustic Testing & Final Assembly6,0000CriticalConfirmed
PO-2026-4364Digital Audio Mixer (16-Channel)SMT Assembly Floor2,200900PartialIn Progress
PO-2026-4365LED Video Wall Panel (P2.5)SMT Assembly Floor1,8000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 11
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutMEMS Microphone Capsule (SMD)Electronic Components VaultZero stock — wireless mic and camera lines halted9 min agoActive
▲Component ObsolescenceDAC Chip AK4497 (ESS Sabre)Electronic Components VaultSupplier EOL notice — 1,200 units remaining, no alternative qualified45 min agoActive
▼Low StockClass-D Amplifier IC (TPA3255)SMT Assembly FloorStock at 19% — 12-week supplier lead time2 hr agoPending Review
▼Moisture SensitivityCMOS Image Sensor (IMX415)Electronic Components VaultFloor life exceeded on 3 reels — requires bake-out4 hr agoEscalated
●Surplus3.5mm TRS Audio Jack ConnectorAV Products DistributionStock 210% above max — consolidate with secondary warehouse7 hr agoNoted
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your AV production
deserves component clarity.

FalOrb is built for AV equipment manufacturers where component precision defines product quality, launch timelines are immovable, and after-sales support commitments extend years beyond production. If that's your operation, let us show you what connected manufacturing looks like.

Book a Demo →
© 2026 FalOrb. All rights reserved.
Back to top ↑