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Inventory & Production Management for Apparel & Textiles

The control
tower for your
apparel
production.

Style-size-colour complexity, seasonal buying cycles, and fast-turn production. FalOrb gives apparel and textile manufacturers real-time visibility into fabric stock, trim inventory, and cut-make-trim production readiness.

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Real-Time StockMulti-Level BOMStyle-Size-ColourMRP PlanningFabric TrackingSupplier ManagementTransfer EngineAudit LedgerReal-Time StockMulti-Level BOMStyle-Size-ColourMRP PlanningFabric TrackingSupplier ManagementTransfer EngineAudit Ledger
Apparel and Textile Manufacturing operations
01 / The Problem - Cutting Floor
■ The Problem

Your cutting floor
runs on
manual tracking.

Fabric rolls across multiple warehouses with no unified roll-level visibility. Style-size-colour combinations create thousands of variants with independent stock. Trim shortages discovered at the sewing line, not in planning.

FalOrb was built for the variant complexity of apparel - where a missing button colour can hold up an entire production run and fabric wastage determines your margin.

Pain 01
Style-Size-Colour Explosion
Thousands of SKU variants across styles, sizes, and colours. Stock tracked at aggregate level, not variant level. Allocation decisions made without knowing which specific variants are available.
Pain 02
Fabric & Trim Disconnect
Fabric rolls and trim inventory tracked separately from production BOMs. Cut plans created without confirming trim availability. A missing zipper colour stops the entire order.
Pain 03
Seasonal Buying Pressure
Seasonal orders require fabric commitment months ahead. No forward material planning. Fabric ordered too late for the production window. Delivery deadlines missed because materials weren't secured.
Pain 04
Multi-Site Production Gaps
Cut, sew, and finish operations spread across facilities. Work-in-progress not tracked between stages. No visibility into which orders are at which production stage across the network.
Apparel and Textile Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Apparel and Textile Manufacturing platform
02 / The Platform - Built for Apparel and Textile Manufacturing
■ The Platform

One system from
fabric roll to
finished garment.

FalOrb covers the full apparel manufacturing lifecycle. Fabric and trim tracking, style-based BOM management, production orders across cut-make-trim, and procurement planning - all connected.

Every fabric roll is tracked. Every trim movement recorded. Every production stage visible. From fabric receipt through cutting, sewing, and finishing to packed goods dispatch.

■ Platform in Action

See what your
apparel and textile manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a apparel and textile manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
3
Critical Items
7
Pending Transfers
11
Active Alerts
Manufacturing
14
Active Production Orders
2
Material Shortages
1
Products ATP Zero
4
MRP Shortfalls
Network
Cutting Room
Production
Healthy
2 critical 12 low 164 healthy
Sewing Floor
Production
Low
6 critical 20 low 138 healthy
Fabric Warehouse
Warehouse
Critical
9 critical 18 low 86 healthy
Finishing & Packing
Production
Healthy
5 low 112 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 14
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-2201Men's Oxford Shirt White S-XXLSewing Floor6,0004,200SufficientIn Progress
PO-2026-2202Women's Jersey Dress AW26Cutting Room3,5003,500SufficientCompleted
PO-2026-2203Denim Jacket Indigo WashSewing Floor2,000620PartialIn Progress
PO-2026-2204Performance Legging BlackCutting Room8,0000CriticalConfirmed
PO-2026-2205Linen Blend Trouser KhakiSewing Floor4,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 11
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock CriticalNylon Spandex Knit 280gsm BlackFabric WarehouseOnly 120m remaining. PO-2026-2204 requires 4,800m.2 min agoActive
▼Stock LowYKK Zipper #5 Brass 18cmSewing Floor2,400 units left vs 6,000 needed for denim jacket run.18 min agoAcknowledged
▲PO Overdue12oz Selvedge Denim IndigoFabric WarehouseMill shipment 6 days late. Denim jacket production at risk.1 hr agoActive
▼Consumption AnomalyPolyester Thread 40/2 WhiteSewing FloorThread usage 35% above standard. Check tension settings on overlockers.2 hrs agoAcknowledged
●Stock LowWoven Labels - Brand LogoFinishing & Packing5,000 labels remaining. Reorder placed with label printer.5 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your production
deserves variant clarity.

FalOrb is built for apparel manufacturers where variant complexity multiplies risk and seasonal deadlines don't move. If that's your operation, let us show you what connected garment production looks like.

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