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Inventory & Production Management for Feed Manufacturing

The control
tower for your
feed mill
operation.

Grain commodities, micro-ingredients, and medicated feed formulations across poultry, livestock, and aquaculture lines. FalOrb gives feed manufacturers real-time visibility into bin levels, ration formulations, production batches, and ingredient traceability.

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Real-Time StockFormulation BOMBatch TrackingMRP PlanningBin ManagementMedication TrackingSupplier ManagementAudit LedgerReal-Time StockFormulation BOMBatch TrackingMRP PlanningBin ManagementMedication TrackingSupplier ManagementAudit Ledger
Animal Feed Manufacturing operations
01 / The Problem - Feed Mill
■ The Problem

Your feed mill
runs on
bin estimates and clipboards.

Grain bins filled from multiple deliveries with varying moisture and protein levels. Micro-ingredients measured in grams per tonne. Medicated feeds with strict withdrawal period requirements. When a formulation change comes through from the nutritionist, confirming ingredient availability across all bins means walking the mill floor.

FalOrb was built for the volume and precision of feed manufacturing - where a wrong micro-ingredient dosage affects animal health and a traceability gap triggers a feed recall.

Pain 01
Grain Quality Variability
Incoming grain varies by moisture, protein, and mycotoxin levels. Each delivery blended into bins with existing stock. No real-time view of bin-level nutritional profiles to guide formulation adjustments.
Pain 02
Micro-Ingredient Precision
Vitamins, minerals, and amino acids measured in grams per tonne. Dosage errors have direct animal health consequences. Inventory tracked in bulk units with no link to per-batch consumption at micro-ingredient precision.
Pain 03
Medicated Feed Compliance
Medicated feeds require veterinary prescriptions and carry withdrawal period obligations. Production sequences must prevent cross-contamination. No automated flush scheduling or medication traceability from prescription to batch.
Pain 04
Commodity Procurement Timing
Grain and oilseed prices fluctuate with harvest cycles and commodity markets. Buying windows are narrow. No link between current market pricing, storage capacity, and forward production requirements to optimise procurement timing.
Animal Feed Manufacturing production

Inventory & Production

Real-Time Stock / Multi-Level BOM / Auto-Costing

Supply chain operations

Supply Chain & Operations

MRP Horizons / Supplier Management / Alert System

Animal Feed Manufacturing platform
02 / The Platform - Built for Animal Feed Manufacturing
■ The Platform

One system from
raw grain to
delivered feed.

FalOrb covers the full feed manufacturing lifecycle. Bin-level grain inventory, micro-ingredient tracking, ration formulation BOMs, batch production, and medication compliance - all connected with full ingredient traceability.

Every grain delivery is recorded. Every micro-ingredient batch is tracked. Every medicated feed batch is documented. From grain receipt through grinding, mixing, and pelleting to bagged or bulk feed dispatch.

■ Platform in Action

See what your
animal feed manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a animal feed manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Overview

Updated just now
Refresh
6
Total Locations
2
Critical Items
6
Pending Transfers
9
Active Alerts
Manufacturing
10
Active Production Orders
1
Material Shortages
0
Products ATP Zero
3
MRP Shortfalls
Network
Feed Mill Complex
Production
Healthy
6 low 274 healthy 8 surplus
Grain & Commodity Silos
Warehouse
Low
2 critical 11 low 185 healthy
Premix Blending Facility
Production
Healthy
4 low 198 healthy
Bagged Feed Distribution
Distribution
Healthy
3 low 321 healthy
02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

Production Orders

+ New Order
All 10
Draft 2
Confirmed 3
In Progress 6
Completed 3
Order #ProductLocationQty OrderedQty ProducedMaterialStatus
PO-2026-4331Layer Hen Complete Feed 16%Feed Mill Complex80,00062,400SufficientIn Progress
PO-2026-4332Dairy Cattle TMR ConcentrateFeed Mill Complex120,000120,000SufficientCompleted
PO-2026-4333Swine Grower Pellet 18%Feed Mill Complex55,00028,600PartialIn Progress
PO-2026-4334Aquaculture Floating Pellet 32%Premix Blending Facility15,0000CriticalConfirmed
PO-2026-4335Equine Performance SupplementPremix Blending Facility8,0000SufficientDraft
03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

Alerts

All 9
Active 8
Acknowledged 3
Resolved 1
TypeItemLocationMessageTriggeredStatus
▲Stock OutFish Meal 65% ProteinGrain & Commodity SilosZero stock. Aquaculture feed production suspended.20 min agoActive
▲Quality RejectionCorn Gluten MealFeed Mill ComplexAflatoxin levels above 20ppb threshold. Lot rejected.1 hr agoActive
▼Low StockSoybean Meal 48%Grain & Commodity Silos4 days of supply remaining at current milling rate.3 hrs agoPending
▼Expiry WarningVitamin-Mineral Premix PoultryPremix Blending FacilityPotency degrades after expiry. 500kg lot expires in 10 days.6 hrs agoAcknowledged
●Restock CompleteWheat Middlings BulkGrain & Commodity SilosRail car delivery of 60 tonnes received and binned.11 hrs agoResolved
Module 01
Location Management
Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.
Module 02
Item & BOM
Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.
Module 03
Production Orders
Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.
Module 04
ATP Engine
Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.
Module 05
Transfer Engine
Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.
Module 06
MRP & Procurement
Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.
Module 07
Alert System
13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.
Module 08
Audit Ledger
Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.
■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

01
Detect
Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.
02
Alert
The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.
03
Act
Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.
04
Record
Every action logged to the immutable audit ledger. Full traceability from detection to resolution.
“
Designed on the factory floor, not in a software lab. Every feature exists because a manufacturer needed it. Not because a product manager imagined it.
- FalOrb, Product Philosophy
8
Core Platform Modules
13
Alert Types / Auto-Resolve
60d
MRP Planning Horizon
4
Stock Health States

Your feed mill
deserves formulation precision.

FalOrb is built for feed manufacturers where grain quality drives formulations, micro-ingredient precision affects animal performance, and medicated feed compliance is a regulatory obligation. If that's your mill, let us show you what connected feed production looks like.

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