Heavy Machinery Inventory Management & Production Planning Software

Agriculture, Construction, and Mining Machinery Manufacturing operations

01 / The Problem - Assembly Bay

■ The Problem

Your assembly bay
runs on
fragmented procurement.

Hydraulic pumps with 20-week lead times. Castings from foundries that batch-produce quarterly. Engines sourced from OEM partners on allocation. A single machine can have 3,000 components across five BOM levels. When a dealer places an urgent order, confirming build feasibility means checking procurement status across dozens of long-lead items.

FalOrb was built for the scale and lead-time complexity of heavy machinery - where a delayed hydraulic valve pushes the entire machine delivery by months.

Pain 01

Extreme Lead-Time Components

Castings, forgings, and hydraulic assemblies with 12 to 24 week lead times. Procurement decisions made months before demand is confirmed. No forward visibility tool that matches component arrival dates to production schedules.

Pain 02

Deep BOM with Heavy Sub-Assemblies

Each machine contains thousands of parts across five or more BOM levels. Sub-assemblies built internally and externally. No live rollup of material availability across all BOM levels against a specific production order.

Pain 03

Dealer and Distributor Demand Variability

Dealers order based on regional demand that shifts with commodity prices, harvest cycles, and infrastructure spending. Forecasts adjusted quarterly while production cycles span months. Build plans disconnected from current demand signals.

Pain 04

Aftermarket Parts Lifecycle

Machines in the field for 20 to 30 years require spare parts support. Parts must remain available decades after production ends. No lifecycle tool linking active machine population to spare parts demand and supplier continuity.

Agriculture, Construction, and Mining Machinery Manufacturing platform

02 / The Platform - Built for Agriculture, Construction, and Mining Machinery Manufacturing

■ The Platform

One system from
raw steel to
delivered machine.

FalOrb covers the full heavy machinery lifecycle. High-value component tracking, deep BOM management, long-cycle production orders, procurement planning, and aftermarket parts visibility - all connected in one platform.

Every casting is tracked. Every hydraulic assembly is logged. Every production milestone is recorded. From raw material receipt through fabrication, sub-assembly, final assembly, and testing to delivered and commissioned machinery.

■ Platform in Action

See what your
agriculture, construction, and mining machinery manufacturing operations
look like inside FalOrb.

Real screens. Real layout. Simulated data from a agriculture, construction, and mining machinery manufacturing facility.

01 / Overview

Operations Dashboard

One screen to see every location, every critical item, every in-transit shipment. Health status propagates from stock to location to the organization level.

falorb.com/overview

Total Locations

Critical Items

Pending Transfers

Active Alerts

Manufacturing

Active Production Orders

Material Shortages

Products ATP Zero

MRP Shortfalls

Network

Heavy Equipment Assembly Plant

Production

Low

5 critical 22 low 312 healthy

Hydraulics & Drivetrain Facility

Production

Healthy

11 low 248 healthy

Structural Steel Parts Warehouse

Warehouse

Critical

9 critical 28 low 176 healthy

Regional Distribution Hub

Distribution

Healthy

7 low 195 healthy 12 surplus

02 / Production

Production Orders

Full lifecycle tracking from draft to completion. Material status tells you instantly whether the line can run or needs procurement action.

falorb.com/production-orders

All 16

Draft 2

Confirmed 3

In Progress 6

Completed 3

Order #	Product	Location	Qty Ordered	Qty Produced	Material	Status
PO-2026-4711	Compact Track Loader CTL-320	Heavy Equipment Assembly Plant	85	52	Partial	In Progress
PO-2026-4712	Excavator Hydraulic Boom Arm	Hydraulics & Drivetrain Facility	240	240	Sufficient	Completed
PO-2026-4713	Agricultural Grain Harvester GH-9500	Heavy Equipment Assembly Plant	40	12	Critical	In Progress
PO-2026-4714	Mining Dump Truck Chassis Frame	Structural Steel Parts Warehouse	60	0	Sufficient	Confirmed
PO-2026-4715	Backhoe Loader Transmission Assembly	Hydraulics & Drivetrain Facility	150	0	Partial	Draft

03 / Alerts

13-Type Alert System

Auto-generated, role-routed alerts with one-click acknowledge and resolve. The system detects, you act.

falorb.com/alerts

All 14

Active 8

Acknowledged 3

Resolved 1

	Type	Item	Location	Message	Triggered	Status
▲	Stock Out	Hydraulic Cylinders (200mm Bore)	Hydraulics & Drivetrain Facility	Zero stock — excavator boom arm production halted	8 min ago	Active
▲	Below Minimum	High-Tensile Steel Plate (25mm)	Structural Steel Parts Warehouse	Only 18 plates remaining — below 3-day safety stock	45 min ago	Active
▼	MRP Shortfall	Planetary Gear Sets (ZF Series)	Heavy Equipment Assembly Plant	Shortfall of 34 units against next month's harvester schedule	1 hr ago	Acknowledged
▼	Supplier Delay	Diesel Engine Block (Tier 4 Final)	Heavy Equipment Assembly Plant	Supplier delivery delayed 2 weeks — 12 loaders affected	3 hr ago	Acknowledged
●	Transfer Complete	Track Chain Assemblies (600mm)	Regional Distribution Hub	120 units received from assembly plant	4 hr ago	Resolved

Module 01

Location Management

Every plant, warehouse, and zone mapped. Multi-site hierarchy with role-based access control across your entire operation.

Module 02

Item & BOM

Multi-level bill of materials with auto-costing. Component tracking from raw input to final assembly with full version control.

Module 03

Production Orders

Material reservation, real-time progress, and variance tracking across every production run. Full lifecycle visibility from creation to completion.

Module 04

ATP Engine

Available-to-promise. Know what you can make and when, before committing to delivery. Real-time calculation against live stock and reservations.

Module 05

Transfer Engine

Structured inter-location transfers. Request, approve, ship, receive - every step recorded in the ledger with full chain of custody.

Module 06

MRP & Procurement

Demand planning across 7, 14, 30, and 60-day horizons. Purchase order lifecycle and supplier management with automated recommendations.

Module 07

Alert System

13 alert types with auto-resolve capability. Role-routed by severity to ensure the signal reaches the person who can act - immediately.

Module 08

Audit Ledger

Immutable. Every movement, every adjustment, every transaction recorded permanently. Nothing is mutated directly. The single source of truth.

■ How It Works

From stockout
to signal in
under a second.

When a critical material drops below threshold, FalOrb doesn't wait for someone to notice. The system detects, alerts, acts, and records - automatically.

Detect

Stock health reclassified in real-time. Four-state system flags the risk level before it becomes a problem.

Alert

The right role receives the alert. 13 alert types ensure the signal reaches the person who can act.

Act

Transfer request routed. MRP recommendation generated. Production order adjusted. Structured workflow, not ad hoc chat.

Record

Every action logged to the immutable audit ledger. Full traceability from detection to resolution.

The control
tower for your
heavy machinery
production floor.

Your assembly bay
runs on
fragmented procurement.

Inventory & Production

Supply Chain & Operations

One system from
raw steel to
delivered machine.

See what your
agriculture, construction, and mining machinery manufacturing operations
look like inside FalOrb.

Operations Dashboard

Overview

Production Orders

Production Orders

13-Type Alert System

Alerts

From stockout
to signal in
under a second.

Your assembly bay
deserves long-lead visibility.

The controltower for yourheavy machineryproduction floor.

Your assembly bayruns onfragmented procurement.

Inventory & Production

Supply Chain & Operations

One system fromraw steel todelivered machine.

See what youragriculture, construction, and mining machinery manufacturing operationslook like inside FalOrb.

Operations Dashboard

Overview

Production Orders

Production Orders

13-Type Alert System

Alerts

From stockoutto signal inunder a second.

Your assembly baydeserves long-lead visibility.

The control
tower for your
heavy machinery
production floor.

Your assembly bay
runs on
fragmented procurement.

One system from
raw steel to
delivered machine.

See what your
agriculture, construction, and mining machinery manufacturing operations
look like inside FalOrb.

From stockout
to signal in
under a second.

Your assembly bay
deserves long-lead visibility.